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1. Specifikacije
Model: 03105195 (No. 23 component camera)
Applicable equipment: ASM placement machine (such as SIPLACE series)
Camera type: high-resolution industrial CCD/CMOS camera (specific model subject)
Resolution: usually 1MP~5MP (supports precision component recognition, such as small-sized components such as 0201, 01005)
Light source: integrated LED ring light source (adjustable brightness/multiple wavelengths optional)
Frame rate: 30~60fps (high-speed shooting to ensure placement efficiency)
Communication interface: GigE or Camera Link (high-speed data transmission with the host)
Protection level: IP50 (dust-proof design, suitable for workshop environment)
2. Funkcije i efekti
Osnovne funkcije:
Component identification: detect component position, angle, polarity, size, etc. through image processing.
Alignment correction: cooperate with the placement head to achieve high-precision placement (accuracy can reach ±25μm).
Defect detection: identify defective products such as broken components, deformed pins, reverse polarity, etc.
Scenariji aplikacije:
Pre-mounting visual positioning of precision components (such as BGA, QFP, resistors and capacitors) in SMT production lines.
Used in conjunction with nozzle No. 23 to ensure that there is no deviation in the mounting process.
3. Osnovne karakteristike
High precision: Sub-pixel algorithm improves positioning accuracy.
Adaptive lighting: Intelligently adjust the light source intensity to adapt to components with different reflective characteristics.
Fast focus: The autofocus function copes with changes in component thickness.
Compatibility: Supports a variety of component packaging types (from CHIP to special-shaped parts).
Anti-interference design: Anti-vibration, electromagnetic interference, and adapt to factory environments.
4. Uobičajeni kvarovi i rješenja
Pojava kvara Mogući uzrok Rješenje
The camera cannot recognize the component. The light source is damaged/contaminated. Clean the lens or light source and check whether the LED is lit normally.
Blurred/distorted image. Lens focal length is offset or contaminated. Recalibrate the focus and clean the optical components with a dust-free cloth.
Communication interruption (image transmission failure) Loose cable/oxidized interface Re-plug the cable and replace the damaged GigE or power cable.
Recognition accuracy decreases Calibration parameter offset or software version problem Recalibrate the camera and update the visual software firmware.
Camera overheating Poor heat dissipation or continuous overload Check the cooling fan and restart the device after pausing it for cooling.
5. Maintenance and care recommendations
Svakodnevno održavanje:
Clean the lens and light source regularly (once a week, use a dust-free cloth and alcohol).
Check whether the cable connection is firm.
Redovna kalibracija:
Perform camera optical calibration every month (use a standard calibration board).
Verify the uniformity of the light source to avoid misjudgment caused by uneven brightness.
Ažuriranje softvera:
Timely upgrade the camera driver and placement machine vision algorithm.
6. Technology upgrade and replacement
Upgrade options: The new model may support higher resolution or AI defect detection functions.
Replacement compatibility: Compatibility with placement machine controllers (such as ASM SIPLACE OS) needs to be confirmed.
Service support: Spare parts and repair services can be obtained through the ASM service hotline or authorized agents.
Through the above introduction, you can fully understand the performance and maintenance points of the camera to ensure its stable operation in the SMT production line. If the fault cannot be eliminated, it is recommended to contact our professional technicians for processing.
