Μηχανή συλλογής και τοποθέτησης ASM E BY SIPLACE CP14

ASM SIPLACE CP14 is a compact multifunctional placement machine in the E series, designed for small and medium batch, high mix production, suitable for industries such as consumer electronics, automotive electronics, and medical equipment. Its core features are high flexibility, ease of operation, and stability, suitable for manufacturing environments that require fast line change.

2. Βασικές προδιαγραφές και τεχνικές παράμετροι

Parameters CP14 specifications

Placement speed 14,000 - 21,000 CPH (depending on configuration)

Placement accuracy ±35μm @3σ (supports 0402~ large components)

Component range 0402 ~ 45mm × 45mm

Feeder capacity Up to 72 (8mm tape)

Substrate size 50mm × 50mm ~ 400mm × 350mm

Vision system 2MP HD camera + fixed lighting

Control system SIPLACE Pro / ASM OMS

Power requirements Single-phase AC 220V / three-phase AC 400V

3. Core principles and workflow

PCB positioning: Fix the PCB by mechanical clamping edge or support PIN.

Component picking: The nozzle picks up the component from the feeder, and the vacuum detection ensures successful picking.

Visual correction: The camera takes the component image, calculates the position deviation and dynamically compensates.

Precision placement: Z-axis pressure control to ensure that the component is placed without damage.

IV. Core advantages and features

1. High cost performance

Suitable for small and medium-sized enterprises and R&D trial production, with high return on investment.

Low power design, low operating cost.

2. Flexible production

Supports 0402 to large special-shaped components (such as electrolytic capacitors, connectors).

Quick line change (<5 minutes), suitable for small batch production of multiple varieties.

3. Stable and reliable

Modular mechanical structure, easy maintenance.

Smart feeder (Smart Feeder), reduce the throwing rate.

4. Easy operation

Graphical programming interface (SIPLACE Pro), support CAD import.

One-click calibration function, lower the operating threshold.

V. Τυπικά σενάρια εφαρμογής

Consumer electronics: smart watches, TWS headset motherboards.

Automotive electronics: headlight control module, sensor board.

Industrial control: PLC, relay board.

Medical equipment: portable detector PCB.

VI. Maintenance methods

1. Καθημερινή συντήρηση

Καθημερινά:

Καθαρίστε το ακροφύσιο αναρρόφησης και τον φακό της κάμερας.

Check whether the vacuum filter is clogged.

Εβδομαδιαίος:

Lubricate the X/Y axis guide rails.

Βαθμονομήστε το βήμα του τροφοδότη.

2. Περιοδική βαθμονόμηση

Μηνιαίος:

Εκτελέστε βαθμονόμηση του οπτικού συστήματος (χρησιμοποιώντας την τυπική πλακέτα βαθμονόμησης).

Check the Z axis pressure of the placement head (reference manual for standard values).

3. Λίστα βασικών ανταλλακτικών

Suction nozzle (for 0402/0603 only).

Γεννήτρια κενού.

Feeder gear.

VII. Συνηθισμένα σφάλματα και ιδέες συντήρησης

1. Αντιστάθμιση τοποθέτησης

Πιθανές αιτίες:

Suction nozzle wear → Replace the suction nozzle.

PCB positioning is not accurate → Adjust the clamping edge position.

Διάλυμα:

Perform Auto Calibration.

Check component library parameters (thickness, size).

2. Υψηλός ρυθμός ρίψης

Πιθανές αιτίες:

Insufficient vacuum → Check vacuum pump (standard > 60kPa).

Feeder step error → Recalibrate feeder.

Διάλυμα:

Clean the suction nozzle and feeder track.

Optimize visual recognition parameters (such as lighting intensity).

3. Machine alarm (servo error)

Πιθανές αιτίες:

Υπερφόρτωση κινητήρα → Ελέγξτε τη λίπανση της ράγας οδήγησης.

Encoder failure → Restart or replace signal line.

Διάλυμα:

Ελέγξτε τον κωδικό σφάλματος (όπως E-stop, Axis Error).

Manually push X/Y axis to eliminate mechanical jam.

4. Ο τροφοδότης δεν τροφοδοτεί

Πιθανές αιτίες:

Material belt is stuck → Manually pull the material to eliminate.

Sensor is dirty → Clean photoelectric sensor.

Διάλυμα:

Check feeder gear alignment.

Αντικαταστήστε τα κατεστραμμένα αξεσουάρ τροφοδότη.

8. Conclusion

The ASM SIPLACE CP14 is an ideal choice for small and medium-volume electronics manufacturing due to its compact design, high flexibility and low maintenance cost. Its ease of use and stability can significantly improve production efficiency, while its modular structure reduces long-term use costs.

Συστάσεις:

Regular maintenance can extend the life of the equipment.

For complex faults, please contact our technical support