ឧបករណ៍បំលែងរំញ័រ siemens siplace 00142031

Siemens SMT Vibration Feeder 00142031 Comprehensive Technical Analysis

I. Product Overview and Technical Specifications

1.1 ប៉ារ៉ាម៉ែត្រមូលដ្ឋាន

Model: 00142031

Type: Electromagnetic Vibration Feeder

Applicable Components: Special-shaped Components (such as connectors, relays, transformers, etc.)

Component Size Range: 2-25mm (length) × 2-15mm (width) × 1-10mm (height)

Feeding Speed: 30-120 pcs/min (adjustable)

Power Supply Voltage: 24VDC±10%

Power Consumption: Maximum 50W

Dimensions: 150mm×120mm×80mm

Weight: 2.2kg

Service Life: ≥50 million vibration cycles

1.2 Applicable Models

SIPLACE X Series All Models

SIPLACE TX Series

SIPLACE SX Series

SIPLACE D Series (Adapter Required)

II. Mechanical Structure and Working Principle

2.1 សមាសធាតុមេកានិចស្នូល

Vibration platform:

Stainless steel material (thickness 3mm)

Special surface texture treatment (Ra0.8μm)

Adjustable tilt angle (5°-15°)

Electromagnetic drive system:

Dual-coil electromagnet (power 30W×2)

Spring sheet group (4 sheets of beryllium copper alloy)

Feeding track:

Modular design (quickly replaceable)

Surface hard chrome plating (thickness 15μm)

Component separation mechanism:

Mechanical barrier

Photoelectric detection device (optional)

2.2 គោលការណ៍ការងារ

Vibration generation:

The electromagnetic coil is switched on and off to generate an alternating magnetic field

Drives the vibration platform to perform high-frequency micro-amplitude vibration (frequency 50-100Hz)

Component transportation:

Vibration causes the components to spiral up along the track

Directional arrangement is achieved through the special structure of the track

Component separation:

Mechanical barrier ensures single-piece separation

Photoelectric sensor monitors the discharge status (optional model)

Speed control:

PWM adjusts the power of the electromagnet

The feedback system maintains a stable amplitude

III. លក្ខណៈនៃការអនុវត្ត និងគុណសម្បត្តិបច្ចេកទេស

3.1 សូចនាករដំណើរការស្នូល

Positioning accuracy: ±0.1mm (@20℃)

Component adaptability: can handle 200+ types of special-shaped components

Response time: <50ms (from startup to stable feeding)

Temperature drift: ±0.01mm/℃

Noise level: <65dB (@1m distance)

3.2 គុណសម្បត្តិបច្ចេកទេសតែមួយគត់

Intelligent vibration control:

Adaptive adjustment algorithm

Automatic compensation for component weight changes

Quick change system:

Track change time <30 seconds

Tool-free adjustment mechanism

Anti-static design:

Surface resistance 10⁵-10⁶Ω

Compliant with IEC61340-5-1 standard

Dual-mode operation:

Continuous vibration mode (large batch)

Trigger vibration mode (precision components)

IV. សេណារីយ៉ូនៃកម្មវិធី និងតម្លៃខ្សែសង្វាក់ផលិតកម្ម

4.1 សមាសធាតុកម្មវិធីធម្មតា។

Various types of connectors (USB, HDMI, etc.)

Relay/switch components

Special-shaped capacitors/inductors

Small transformers

Special package ICs

4.2 តម្លៃបន្ទាត់ផលិតកម្ម

Flexible production:

Quickly switch between different components

Reduce feeder replacement time

ការធានាគុណភាព៖

High directional arrangement accuracy

Reduce component damage

ការបង្កើនប្រសិទ្ធភាពតម្លៃ៖

Replace special customized feeders

Reduce spare parts inventory

V. ការណែនាំអំពីការដំឡើង និងប្រតិបត្តិការ

5.1 ដំណើរការដំឡើង

ការដំឡើងមេកានិច៖

Align with the feeder station rail of the placement machine

Push into the electrical connector for automatic docking

ការតភ្ជាប់អគ្គិសនី៖

24VDC power supply connection

Signal line connection (if sensor model is selected)

Parameter setting:

Set through the placement machine HMI:

Vibration intensity (30-100%)

Feeding speed

5.2 ចំណុចសំខាន់នៃប្រតិបត្តិការ

Component loading:

Keep components dry and clean

Loading volume does not exceed 80% of the volume

Track adjustment:

Use a special gauge to adjust the track width

Ensure that components can pass smoothly

Vibration optimization:

Start with a small amplitude and gradually increase

Observe the flow state of the components and adjust

Sixth, maintenance system

6.1 ការថែទាំប្រចាំថ្ងៃ

ការសម្អាត និងថែទាំ៖

Remove residual components with an air gun every day

Clean the track with alcohol cotton every week

ធាតុត្រួតពិនិត្យ៖

Electromagnet fixed state

Spring sheet cracks or not

Track wear

6.2 Regular maintenance (recommended monthly)

ការសម្អាតជ្រៅ៖

Disassemble the vibration platform

Ultrasonic cleaning of track components

ការគ្រប់គ្រងប្រេងរំអិល៖

Apply special lubricant (such as Molykote EM-30L) to the guide part

Lubrication amount is controlled at 0.1-0.2g

Performance detection:

Test the stability of vibration frequency

Check the repeatability of feeding position

Seventh, common fault diagnosis and treatment

7.1 ការចាត់ថ្នាក់កំហុស និងការព្យាបាល

Fault phenomenon Diagnosis steps Solution

Insufficient vibration intensity 1. Check the power supply voltage

2. Test the electromagnet impedance 1. Ensure that the 24V power supply is stable

2. Replace the electromagnet assembly

Components are arranged in a disordered manner 1. Observe the vibration trajectory

2. Check the track status 1. Adjust the vibration parameters

2. Replace or repair the track

Abnormal noise 1. Listen to the sound and locate

2. Check the fasteners 1. Replace the damaged spring sheet

2. រឹតបន្តឹងវីសទាំងអស់។

Component stuck 1. Check the track size

2. Observe the component status 1. Adjust the track width

2. Clean the component

7.2 ការណែនាំអំពីការជំនួសសមាសធាតុសំខាន់ៗ

Electromagnet replacement:

Disconnect the power supply

Remove the fixing screw (T10 hexagon socket)

Pay attention to the coil polarity mark

Spring sheet replacement:

Use a special clamp

Keep the tension of the four sheets consistent

Dynamic balance test is required after replacement

VIII. ការវិវត្តន៍បច្ចេកវិទ្យា និងការផ្ដល់យោបល់កែលម្អ

8.1 ប្រវត្តិនៃការធ្វើកំណែទម្រង់

First generation (2008): basic vibration feeder

Second generation (2012): added intelligent control (current model)

Third generation (2018): improved anti-static design

8.2 Usage optimization suggestions

ការបង្កើនប្រសិទ្ធភាពប៉ារ៉ាម៉ែត្រ៖

Establish component parameter library

Save optimal vibration settings

ការគ្រប់គ្រងគ្រឿងបន្លាស់៖

Standard wearing parts:

Spring sheet set (P/N: 00142032)

Feeding track (P/N: 00142033)

ជម្រើសធ្វើឱ្យប្រសើរឡើង៖

High-precision sensor version (P/N: 00142031-S)

Anti-confusion RFID version (P/N: 00142031-R)

IX. Comparison with other feeding methods

Comparison items Vibration feeder Belt feeder Tube feeder

Applicable components Special-shaped components Standard SMD Columnar components

Feeding speed Medium (30-120pcs/min) High (40-200pcs/min) Low (20-60pcs/min)

Changeover time Short (<1 minute) Medium (2-5 minutes) Long (5-10 minutes)

Maintenance requirements Medium Low High

Cost Medium Low High

X. សង្ខេប និងទស្សនវិស័យ

Siemens vibration feeder 00142031 has become a key equipment for special component placement with its excellent special-shaped component processing capability, flexible changeover characteristics and stable working performance. Its core value is reflected in:

Wide adaptability: can handle a variety of non-standard components

Easy to operate: intuitive parameter adjustment interface

Economical and practical: replace a variety of special feeding devices

ទិសដៅអភិវឌ្ឍន៍នាពេលអនាគត៖

Integrated AI visual recognition

Wireless parameter configuration

Enhanced self-diagnosis function

ណែនាំអ្នកប្រើប្រាស់៖

Establish component-parameter correspondence database

Regularly check the status of the vibration system

Maintain appropriate spare parts inventory

ឧបករណ៍ពិសេសគឺសមរម្យសម្រាប់៖

ការផលិតគ្រឿងអេឡិចត្រូនិករថយន្ត

Industrial control equipment

Communication equipment production

Medical electronics assembly

តាមរយៈការប្រើប្រាស់ស្តង់ដារ និងការថែទាំបង្ការ ឧបករណ៍ផ្ទុករំញ័រអាចធានាបាននូវប្រតិបត្តិការមានស្ថេរភាពរយៈពេលវែង និងធ្វើអោយប្រសើរឡើងយ៉ាងខ្លាំងនូវប្រសិទ្ធភាព និងគុណភាពនៃការដាក់សមាសធាតុរាងពិសេស។