mashiinka meelaynta asm siemens d4

Siemens SIPLACE D4 waa mashiin meelayn modular ah oo sax ah oo heer sare ah oo uu furay Siemens Electronic Assembly System. Waa nooc dhexe ilaa-dhamaadka sare ee taxanaha SIPLACE D. Qalabka waxaa loogu talagalay baahida wax soo saarka elegtarooniga ah ee saxda ah ee isku dhafan, gaar ahaan:

Qalabka elektaroonigga ah (ADAS, unugyada kantaroolka ECU)

Qalabka elektaroonigga ah ee warshadaha (qalabka kantaroolka warshadaha, korantada korontada)

Qalabka caafimaadka (shuruudaha isku halaynta sare)

Qalabka isgaadhsiinta (5G saldhigyada saldhiga, qaybaha indhaha)

II. Mabaadi'da tignoolajiyada aasaasiga ah

1. Nidaamka dhaqdhaqaaqa caqliga

Shaqooyinka wada shaqayneed ee cantilever-ka badan: 4 cantilevers oo madax-banaan ayaa isku mar wada shaqayn kara si loo gaadho meelayn hufan

Dareewalka sugidda birlabeedka toosan: iyadoo la adeegsanayo matoor toosan oo aan xiriir la lahayn, xawaaraha dhaqdhaqaaqu wuxuu gaaraa 3m/s

Magdhawga dhidibka Z-dhaqdhaqaaqa: ogaanshaha waqtiga dhabta ah ee PCB warping iyo hagaajin toos ah ee dhererka meelaynta

2. Nidaamka meelaynta muuqaalka

Nidaamka kamarada MultiStar III:

Xallinta ilaa 25μm

Taageer ogaanshaha qayb 3D (dhererka ugu badan ee 30mm)

Iftiin badan oo muuqaal ah (la qabsada dusha qaybaha kala duwan)

3. Farsamada quudinta

Goobta quudiyaha caqliga leh:

Taageer feederiyeyaasha kala duwan ee 8mm ilaa 104mm

Xakamaynta cajalka toosan

Shaqada tirinta qaybaha caqliga

III. Tilmaamaha muhiimka ah iyo xuduudaha

Tilmaamaha Halbeegyada

Saxnaanta meelaynta ± 35μm @ 3σ (Cpk≥1.33)

Xawaaraha meelaynta 42,000 CPH (ugu badnaan aragtida)

Qaybaha kala duwan 01005 ~ 30×30mm (dhererka 25mm)

Awoodda quudiyaha Ilaa 80 8mm cajalad quudiye

Cabbirka guddiga 50 × 50mm ~ 510 × 460mm (qaabaynta nooca L waxay gaari kartaa 1.2m)

Baahida tamarta 400VAC 3 waji 5.5kVA

IV. Faa'iidooyinka asaasiga ah

1. Dabacsanaan sare

Naqshad qaabaysan: 1-4 cantilevers ayaa loo habayn karaa iyadoo loo eegayo baahiyaha

Beddelka khadka degdega ah: barnaamijka si toos ah oo toos ah u beddelaya <5 daqiiqo

Waafaqid qaybaha ballaaran: laga bilaabo 01005 ilaa 30mm qaybo waaweyn

2. Isku halaynta sare

<500ppm heerka cilladda meelaynta

Nidaamka ka hortagga qaladka tooska ah (koollada-ka-hortagga ah, dhejiska-ka-hortagga)

Naqshad qaabdhismeedka heerka warshadaha adag

3. Shaqada garaadka

OPC UA interface waxay xaqiiqsatay isdhexgalka Warshadaha 4.0

Kormeerka-waqtiga dhabta ah ee xogta wax soo saarka

Xusuusinta dayactirka saadaalinta

V. Astaamaha qalabka

1. Madaxa meelaynta cusub

Nidaamka madax-madaxa badan ee MultiGripper: hal cantilever wuxuu isku daraa 4 madax meelayn madax banaan

Xulashada biibiile ee caqliga leh: waxay si toos ah u dhigma nooca sanbabada ugu fiican

Meelaynta xoogga la xakameyn karo: 0.1-20N xoogga meelaynta barnaamijka

2. Nidaamka aragga sare

Farsamada xuddun u ah duulista (aqoonsi dhammaystiran inta lagu jiro meelaynta)

Ogaanshaha dhererka 3D (dhagaxa xabaasha ka-hortagga, sabayn-diid)

Barcode/QR code akhriska

3. Nidaamka quudinta caqliga

Aqoonsiga tooska ah ee feederiyaha

La socodka wakhtiga dhabta ah ee xaalada suunka alaabta

Shaqada digniinta gabaabsiga agabka

VI. Qaybaha shaqaynaya

1. Nidaamka xakamaynta meelaynta

Algorithm hagaajinta habka dhaqdhaqaaqa

Nidaamka ka hortagga isku dhaca

Maaraynta xogta qaybaha

2. Nidaamka hubinta tayada

Shaqada ogaanshaha cutubka koowaad

la socodka habka meelaynta

Shaqada raadinta xogta

3. Nidaamka maaraynta wax soo saarka

La socodka xaaladda qalabka

Falanqaynta waxtarka wax soo saarka

Taageerada ogaanshaha fog

VII. Ka-hortagga isticmaalka

1. Shuruudaha deegaanka

Heerkulka: 20± 3℃

Qoyaanka: 40-70% RH

Gariir: <0.5G (aasaaska xasiloon ayaa loo baahan yahay)

2. Hawlgalka maalinlaha ah

Samee hagaajin degdeg ah ka hor inta aanad bilaabin mashiinka maalin kasta

Si joogto ah u nadiifi sanbabada (waxaa lagu talinayaa 4-tii saacadoodba mar)

Isticmaal alaabta asalka ah (nozzles, feeders, iwm.)

3. Dayactirka

Waxyaabaha ku jira meerto shayga

Kormeerka nozzle-ka maalin kasta Hubi xidhashada iyo nadiifinta

Sifeynta Tilmaamaha Dayactirka saliidda gaarka ah ee toddobaadlaha ah

Isku-habaynta kamarada bishiiba mar Isticmaal looxa cabirka caadiga ah

Kormeer dhamaystiran oo rubac-biloodle ah ay sameeyaan injineero xirfad leh

VIII. Alaarmiga guud iyo habaynta

1. Alaarmiga: E9410 - Cilad faaruq ah

Sababaha suurtagalka ah:

Xiritaanka sanka

Xariiqda faakuumka daadinta

Burburka dhaliye vacuum

Tillaabooyinka habaynta:

Hubi oo nadiifi tuubada

Hubi xidhiidhka khadka faakuumka

Tijaabi shaqada dhalisa vacuum

2. Qaylo-dhaan: E8325 - Toosinta kamarada ayaa fashilantay

Sababaha suurtagalka ah:

Milicsiga kore ee qaybaha

Wasakhda muraayadda kamarada

Nidaamka iftiinka aan caadiga ahayn

Tallaabooyinka wax ka qabashada:

Nadiifi muraayadda kamarada

Hagaajin cabbirka iftiinka

Beddel algorithm ee qaybta aqoonsiga

3. Digniin: E7512 - Dhaqdhaqaaq ka baxsan dulqaadka

Sababaha suurtagalka ah:

Shil makaanik ah

Servo wad aan caadi ahayn

Saliida tareenka oo aan ku filnayn

Tallaabooyinka wax ka qabashada:

Hubi qaab-dhismeedka farsamada

Dib u bilow nidaamka servo

Saliid hagaha toosan

IX. Fikradaha dayactirka

1. Cilad habaysan

U fiirso ifafaalaha: qor lambarka digniinta iyo heerka qalabka

Falanqee sababaha suurtogalka ah: Tixraac buug-gacmeedka si aad u go'aamiso baaxadda cilladdu

Tillaabo tallaabo tallaabo ah baabi'inta: Hubi mid fudud ilaa mid adag

2. Amarka kormeerida qaybta muhiimka ah

Nozzle and vacuum system

Heerka quudiyaha

Nidaamka aragga

Habka dhaqdhaqaaqa

Nidaamka xakamaynta

3. Taageerada xirfadeed

Isticmaal software-ka ogaanshaha SIPLACE

La xidhiidh Siemens taageero farsamo

Ku beddel qaybaha kaydka qaybo asalka ah

10. Meelaynta suuqa

Wax-soo-saarka elegtarooniga ah ee dhexdhexaadka ah iyo mugga sare

Deegaanka wax soo saarka-isku-dhafka sare leh

Shuruudaha isku halaynta sare

11. Kooban

Mashiinka meelaynta Siemens SIPLACE D4 wuxuu ku tiirsan yahay:

Naqshad qaabaysan oo aad u dabacsan

± 35μm meelaynta saxda ah ee saxda ah

Wax-soo-saarka caqliga leh

Waa doorasho ku habboon qalabka elektaroonigga ah ee baabuurta, elektiroonigga warshadaha iyo qaybaha kale. Iyada oo loo marayo dayactirka maalinlaha ah ee caadiga ah iyo cilad-bixinta sayniska, hawlgalka muddada dheer ee xasilloon ee qalabka waa la xaqiijin karaa, iyada oo la siinayo dammaanad lagu kalsoonaan karo oo loogu talagalay soo saarista elektaroonigga ah ee tayada sare leh.