asm siplace smt mashiinka meelaynta x4s

SIPLACE X4S waa mishiin meelaynta modular-xawaaraha sare leh oo uu bilaabay ASM Assembly Systems (hore Siemens Electronics Assembly Division). Waa mid ka mid ah moodooyinka calanka ee taxanaha SIPLACE X. Waxay diiradda saartaa xawaaraha aadka u sarreeya, saxnaanta sare iyo wax soo saarka caqliga leh. Waxay ku habboon tahay warshadaha elektaroonigga ah ee baaxadda weyn iyo kakanaanta sare leh, sida isgaarsiinta 5G, elektiroonigga baabuurta, elektiroonigga macaamiisha dhamaadka-sare, iwm.

2. Meelaynta suuqa iyo faa'iidooyinka asaasiga ah

1. Meelaynta suuqa

Warshadaha la beegsanayo:

Isku-xidhka PCB-ga ballaaran (sida Motherboard-yada server-ka, taleefannada casriga ah).

Goobaha baahida saxda ah ee saxda ah (sida raadaarada baabuurta, qalabka caafimaadka).

Xaaladaha lagu dabaqi karo:

Wax soo saar ballaaran (> 1 milyan dhibcood/maalintii).

Wax soo saarka sare ee isku-dhafka ah (meelaynta isku dhafan ee 01005 ilaa qaybaha waaweyn ee qaabka gaarka ah).

2. Faa'iidooyinka asaasiga ah

Meelaynta Xawaaraha aadka u sarreeya: Xawaaraha aragtida>150,000 CPH (isku xidhka ku xidhan yahay).

Saxnaanta xad dhaafka ah: dib u soo celinta ± 15μm @3σ, taageeraya 01005, 0.25mm garoonka QFN.

Wax soo saarka caqliga leh: lagu dhex daray ASM OMS (Uptimized Manufacturing Suite), taageeraya Warshadaha 4.0.

Balaadhinta qaabaysan: waxa lagu jaanqaadi karaa cantilevers badan iyo laba waddo si loo gaadho meelayn barbar socota.

III. Habaynta qalabka iyo sifooyinka farsamada

1. Nidaamka meelaynta

Madaxa meelaynta:

Madaxa SpeedStar: si gaar ah loogu talagalay qaybaha yaryar ee xawaaraha sare leh (sida 0402, 01005).

Madaxa MultiStar: wuxuu taageeraa qaybaha gaarka ah (sida daboolida gaashaanka, xirayaasha).

Head ForceStar: oo leh jawaab celin cadaadis si looga hortago burburka qaybaha.

Qaabeynta Cantilever: ikhtiyaarka 4 cantilevers (qaabaynta 4D), meelayn isku mid ah si loo hagaajiyo waxtarka.

2. Habka mooshinka

Jidka tooska ah ee matoorka: dardargelinta>5 m/s², yaree gariirka.

Qaab dhismeedka gantry-ga adag: hubi xasiloonida muddada dheer (MTBF>10,000 saacadood).

3. Nidaamka aragga

12MP HD kamarad: waxay taageertaa nalal badan oo muuqaal ah (cas, buluug, infrared).

Ogaanshaha laysarka 3D: waxaa loo istcimaalaa cabbiraadda isbarbardhigga qaybaha (sida BGA, QFN).

Aragtida duulimaadka: sixid firfircoon, looma baahna in la joojiyo looxa.

4. Nidaamka quudinta

Qudiyaha Wacan:

Naqshad laba-track ah, ma joogsanayso isbeddelka walxaha.

RFID waxay si toos ah u aqoonsanaysaa macluumaadka saxanka.

Awoodda saldhigga walxaha: waxay taageertaa ilaa 300+ 8mm quudiyeyaasha suunka.

5. Habaynta substrate

Cabirka PCB: 50mm × 50mm ~ 510mm × 460mm.

Ikhtiyaarka laba-track: waxay taageertaa gudbinta isku-dhafka ah ee laba-board, kordhinta awoodda wax-soo-saarka 30%.

4. Software iyo hawlaha caqliga

1. Koontaroolka software

SIPLACE Pro:

Barnaamijyada garaafyada, taageerada soo dejinta CAD (sida Gerber, Excel).

La socodka wakhtiga-dhabta ah ee tayada meelaynta (statistics data SPC).

2. ASM OMS (Optimized Manufacturing Suite)

Hagaajinta smart: si toos ah u meelee hawlaha meelaynta oo yaree wakhtiga sugitaanka cantilever.

Dayactirka saadaalinta: Ku falanqee heerka qalabka adoo isticmaalaya barashada mashiinka oo uga dig khaladaadka hore.

Mataanaha dhijitaalka ah: Komishan toos ah si loo dhimo wakhtiga hoos u dhaca khadka wax soo saarka.

3. Warshadaha 4.0 isdhexgalka

Xeerka SECS/GEM: Xidhiidh aan kala go 'lahayn ee nidaamka MES/ERP.

Ogaanshaha fog: ASM Cloud Taageerida cilad-raadinta fog ee wakhtiga-dhabta ah.

5. Halbeegyada waxqabadka (miiska qeexitaanka)

Qodobbada X4S Tilmaamaha

Xawaaraha meelaynta ugu badan>150,000 CPH (qaabaynta 4-cantilever)

Saxnaanta meelaynta ±15μm @3σ

Qaybaha ka kooban 01005 ~ 150mm × 50mm

Awoodda quudiyaha 300+ (cajalad 8mm)

Cabbirka substrate-ka 50mm × 50mm ~ 510mm × 460mm

Nidaamka aragga 12MP + 3D laser

Shuruudaha awoodda Saddex-waji AC 400V, 15kVA

6. Xaaladaha codsiga caadiga ah

5G module isgaarsiinta: PCB cufnaanta sare (0.3mm garoonka BGA).

Gawaadhida elektiroonigga ah: guddiga radar (ogaanshaha wada shaqaynta 3D ayaa loo baahan yahay).

Taleefanka casriga ah: meelaynta xawaaraha sare ee 01005 qaybaha.

Motherboard-ka Server-ka: meelayn isku dhafan oo ah BGA waaweyn iyo capacitors yar yar.

VII. Cilladaha caadiga ah iyo fikradaha dayactirka

1. Kordhinta kor u kaca

Sababta: leexashada cabbirka muuqaalka, xidhashada sanka, meelaynta PCB-ga oo aan sax ahayn.

Xalka:

Nadiifi muraayadda kamarada oo dib u habeyn.

Hubi qiimaha faakuumka tuubada (heerka>90kPa).

2. Heerka tuurista sare

Sababta: Cilad tillaabada quudiyaha, vacuum leakage, garashada qaybtu fashilantay.

Xalka:

Nadiifi qalabka quudiyaha oo hagaaji mashiinka jaranjarada.

Wanaaji cabirrada iftiinka (sida ku darista iftiinka infrared).

3. Qaylo-dhaanta adeegga (Axis Error)

Sababta: Culayska baabuurka, cillad-kooxeedka, cilladda farsamada.

Xalka:

Hubi saliidda xadiidka hagaha.

Dib u bilow darawalka oo ilaali koodka qaladka.

4. Quudiyaha ma quudiyo

Sababta: Suunka walxaha ayaa ku dheggan, dareemayaasha waa wasakh, iyo cillad koronto.

Xalka:

Gacanta u soo jiid walxaha si aad u tirtirto macaanka.

Beddel khadka signalka quudiyaha.

8. Istaraatiijiyada dayactirka iyo daryeelka

1. Dayactirka maalinlaha ah

Maalin kasta: nadiifi sanbadhka oo hubi filtarka faakuumka.

Toddobaadle: Salii hagaha tooska ah oo cabbir quudiyaha.

2. Habaynta joogtada ah

Bishii:

Habaynta muuqaalka (iyadoo la adeegsanayo looxa cabbirka caadiga ah).

Hubi cadaadiska dhidibka Z ee madaxa meelaynta.

3. Qaybaha kaydka ee muhiimka ah

Nozzle (gaar ah 01005/0402).

dhaliye vacuum.

Matoorka quudiyaha.

9. Kooban

ASM SIPLACE X4S waa mashiinka meelaynta xawaaraha aadka u sarreeya ee wax soo saarka elektiroonigga ah ee ugu sarreeya. Xawaaraha 150,000 CPH, saxnaanta ± 15μm iyo software caqli-gal ah, waxay noqotay qalab bartilmaameed u ah wax soo saarka ballaaran. Naqshaddeeda qaabaysan waxay si dabacsan uga jawaabi kartaa shuruudaha kala duwan ee badeecadaha, iyo is dhexgalka Warshadaha 4.0 waxay ka caawisaa ganacsiyada inay gaaraan casriyeyn dhijitaal ah.

Talooyin:

Marka hore kala xidhiidh taageeradayada farsamo khaladaadka adag.

Si joogto ah u soo celi xuduudaha mashiinka si aad uga fogaato luminta xogta.

Macluumaad dheeraad ah oo faahfaahsan, tixraac Buugga Farsamada ee SIPLACE X4S ama ka hel taageerada fog ee ASM Live Expert.