ASM DEK daabacaha shaashadda 03I

DEK 03I waa badeeco halbeeg u ah heerka gelitaanka madbacadaha daabacaadda tooska ah ee tooska ah, oo loogu talagalay dufcadaha yaryar iyo kuwa dhexe iyo isku-dhafka elektaroonigga ah ee kala duwan. Iyada oo leh waxqabadka daabacaadda xasilloon iyo waxqabadka qiimaha wanaagsan, waxaa si weyn loogu isticmaalaa macaamiisha elektiroonigga ah, elektiroonigga baabuurta, nalalka LED iyo meelaha kale, gaar ahaan ku habboon:

Khadadka wax-soo-saarka SMT-yar iyo dhexdhexaad ah

Xarunta caddaynta R&D

Xaalado kala duwan oo kala duwan oo degdeg ah

II. Tilmaamaha asaasiga ah iyo xuduudaha farsamada

Tilmaamayaasha farsamada DEK 03I cabbiro faahfaahsan

Aagga daabacaadda ugu badan 584mm×584mm

Saxnaanta daabacaadda ±25μm @3σ

Xawaaraha daabacaadda 100-400mm/s (la hagaajin karo)

La qabsiga dhumucda mesh birta 0.1-0.3mm

Dhumucdiisuna waxay u dhaxaysaa 0.4-6.0mm

Nidaamka toosinta 2MP aragtida CCD (oo ay ku jirto meelaynta laysarka)

Nadaamka xoqida Xoq-qaboojiyaha laba-laabka ah si toos ah u beddelashada (cadaadiska ugu badan 15kg)

Shuruudaha sahayda korontadu Saddex-waji AC 380V/2.5kVA

III. Mabda'a shaqada ee asaasiga ah

1. Habka daabacaada

Meelaynta PCB: faakuum xayeysiis + hagaajinta cidhifka (saxnimada meelaynta ± 0.01mm)

Isku toosinta muuqaalka: CCD aqoonsiga barta CALAAMAD (FOV 20mm × 20mm)

Buuxinta koollada alxanka: xoqiddu waxay ku riixdaa koollada alxanka xagal 30-60 °

Xakamaynta naqshadaynta: si caqli gal ah u hagaajiso xawaaraha kala-goynta (0.1-3mm/s)

2. Nidaamyada hoose ee muhiimka ah

Xakamaynta dhaqdhaqaaqa: servo motor + furaha rasaasta saxda ah (ku celi saxnaanta meelaynta ± 5μm)

Maareynta cadaadiska: xakamaynta wareegga xiran ee cadaadiska xoqitaanka (la hagaajin karo 50-500g/cm²)

Heerkulka iyo magdhowga qoyaanka: la socodka wakhtiga dhabta ah ee xuduudaha deegaanka iyo hagaajinta tooska ah

Afar, shan faa'iidooyinka asaasiga ah

Waxqabadka qiimaha sarreeya

Qiimaha wax iibsiga ayaa 20% ka hooseeya moodooyinka la midka ah

Isticmaalka tamarta <2.5kW/saacaddii (qaabka tamarta tamarta ayaa yarayn karta 30%)

Degenaansho heer sare ah

Qaybaha muhiimka ah (dharka rasaasta, xadiidka hagaha) waxay isticmaalaan summada THK/NSK

MTBF>10,000 saacadood

Hawlgalka sirdoonka

Shaashadda taabashada garaafiga ah (waxay taageertaa isdhexgalka Shiinaha iyo Ingiriisiga)

Shaqada xusuusta Formula (waxay kaydin kartaa 100+ barnaamij)

La qabsiga dabacsan

Beddelka qaabka waxa lagu dhammeeyaa 15 daqiiqo

Waxay taageertaa noocyo kala duwan oo koollada alxanka ah sida kuwa aan nadiif ahayn/biyaha la dhaqi karo

Daabacaadda saxda ah

0402 pad ugu yar oo la daabici karo

Weecashada dhumucda koollada alxanka <± 10%

V. Xaaladaha codsiga caadiga ah

Taleefanka casriga ah: 0.4mm garoon daabacaadda BGA

Gawaarida Elektrooniga ah: looxa darawalka LED oo cabbirkiisu weyn yahay

Xakamaynta warshadaha: saxan qaro weyn oo naxaas ah (6mm) daabacaad

Qalabka caafimaadka: daabacaadda guddiga dareemayaasha micro

VI. Qorshaha dayactirka wareegga nolosha oo buuxa

1. Tilmaamaha dayactirka maalinlaha ah

Alaabta dayactirka meertada hawlgalka

Nadiifinta xoqitaanka wareeg kasta Isticmaal maro aan boodh lahayn + nadiifinta IPA

Ogaanshaha xiisadda mesh mesh birta Cabbirka mitirka kacsanaanta toddobaadlaha ah (≥35N/cm²)

Saliidda tareenada hagaha Bishiiba mar Codso dufan SKF LGHP2

Baadhitaanka Vacuum koronto-dhaliyaha Quarterly Imtixaanka Vacuum (≥-80kPa)

2. Liiska qaybaha furaha

Daab xoqan (asalkii DEK ayaa lagula taliyay, nolosha qiyaastii 500,000 jeer)

Dhuunta faakuumka (xajmiga caadiga ah/xajmiga weyn)

muraayada ilaalinta kamarada CCD

Codeeyaha mashiinka Servo

3. Miiska wareegga wareegga

Qalabka wareegtada walxaha

Saxnaanta toosinta muuqaalka 1 bilood saxanka cabbirida caadiga ah (oo ay ku jiraan 0.1mm khadadka)

Isbarbar dhigga xoqitaanka 3 bilood interferometer Laser

Heerka Platform 6 bilood Heerka elektarooniga ah (0.01° saxsanaanta)

VII. Tilmaamaha ogaanshaha cilladda qotodheer

1. Falanqaynta khaladka ah ee geedka (oo tusaale ahaan u qaadanaysa dhimista daabacaadda)

Sababaha suurtagalka ah:

Isku toosinta muuqaalka (45%)

Dabacsanaanta meelaynta PCB (30%)

Xiisadda mesh birta oo aan ku filnayn (15%)

Kuwo kale (10%)

Habka ogaanshaha:

Hubi heerka aqoonsiga dhibcaha MARK (waa inuu ahaado ≥99.5%)

Tijaabi xoog adsorption vacuum (heerka ≥-65kPa)

Cabbir xiisadda mesh birta (barta dhexe ≥30N/cm²)

2. Shan qalad oo la wada qabto

Khaladka 1: E205 alaarmiga (is toosinta muuqaalka oo fashilantay)

Tallaabooyinka wax ka qabashada:

Nadiifi lenska CCD (isticmaal usha nadiifinta gaarka ah)

Hagaaji xoojinta isha iftiinka (70-80%)

Cusbooneysii halbeegyada dhibcaha MARK (ballaadhi raadinta 10%)

Khaladka 2: caarada jiidida koollada alxanka

Sababta asalka ah:

Xawaaraha dumin ee xad dhaafka ah (ku xisaabtama 60%)

viscosity koolada alxanka aan caadiga ahayn (la xisaabtamaysa 30%)

Xalka:

Hagaajinta cabbirka

1. Iska yaree xawaaraha hoos u dhigista ilaa 0.5mm/s

2. Kordhi cadaadiska xoqitaanka (waxaa lagu talinayaa +10%)

3. Hubi wakhtiga dib u kululaynta koollada alxanka (baahi ≥4saac)

Khaladka 3: Cadaadiska xoqida aan caadiga ahayn

Cilad-baadhis degdeg ah:

Hubi fiilooyinka dareeraha cadaadiska

eber cadaadiska calibrate (loo baahan yahay in lagu sameeyo xaalad aan la rarin)

Tijaabi servo motor hadda (Heerka 1.5A± 0.2)

Khaladka 4: Fakium daadinta

Tallaabooyinka ka hortagga:

Hubi shaabadda sanbabada toddobaad kasta

Beddel shaandhada faakuumka bishiiba mar

Khaladka 5: Nidaamku wuu qaboojiyay

Daaweynta degdega ah:

Kaabta barnaamijka hadda

Samee tijaabada xusuusta ka dib marka dib loo bilaabo ( amar: * #MEMTEST)

Cusbooneysii nidaamka firmware (waxaa loo baahan yahay in lala xiriiro iibka kadib)

VIII. Jidka casriyaynta tignoolajiyada

1. Ikhtiyaarada cusboonaysiinta qalabka

Xirmada cusboonaysiinta muuqaalka: 2MP→5MP kamarad (sax ahaan waxay kordheen ilaa ± 15μm)

Nidaamka xoqida caqliga: Ku dar shaqada jawaab celinta cadaadiska waqtiga-dhabta ah

2. Dariiqa cusboonaysiinta Software-ka

Nooca aasaasiga ah→Nooca horumarsan:

Ku dar 3D alxanka shaqada ogaanshaha koollada

Taageerada falanqaynta xogta SPC

3. Xalka isku dhafka khadka wax soo saarka

Qaabaynta isku xidhan:

DEK 03I + SIPLACE SX2 → samee khad wax soo saar is haysta

(UPH waxay gaari kartaa 45,000 dhibcood)

IX. Taageerada go'aanka soo iibsiga

1. Falanqaynta kharashka-faa'iidada

Mashruuca DEK 03I Alaabta Tartanka leh Isbarbardhigga Faa'iidada

Qiimaha daabacaadda kali ah ¥0.15 ¥0.22 32% ka hooseeya

Waqtiga beddelka khadka 8min 15min 47% dhaqso

Wax-soo-saarka daabacaadda 99.2% 98.5% 0.7% ka sarreeya

2. Soo jeedinta xulashada

Nooca caadiga ah: ku habboon isticmaalayaasha leh miisaaniyad xaddidan (qiyaastii ¥ 350,000)

Nooca dhamaadka-sare: lagula taliyay macaamiisha alaabta elektiroonigga ah (qiyaastii ¥ 480,000)

X. Soo koobid iyo aragti

DEK 03I waxay ku ilaalinaysaa booska hogaaminta suuqa heerka gelitaanka iyada oo loo marayo naqshad qaabaysan iyo xakamaynta cadaadiska caqliga leh. Its ± 25μm saxnaanta daabacaadda iyo 400mm / s xawaaraha sare ee daabacaadda si fiican u dheelitirka waxtarka iyo tayada. Iyadoo la bilaabay DEK jiilka cusub ee Photon, isticmaalayaasha 03I waxay si aan kala go 'lahayn ugu cusboonaysiin karaan xalal daabacaad oo caqli leh.