ASM 88mm dareeraha dareeraha waa aalad quudin heersare ah oo loogu talagalay qaybaha aadka u waaweyn ee SMD. Waxay ku habboon tahay baahiyaha gaarka ah ee meelaynta qaybaha waaweyn ee wax soo saarka elektaroonigga ah ee casriga ah, buuxinta farqiga farsamada ee quudiyeyaasha dhaqameed ee berrinka 76-100mm wax-soo-saarka qalabka.
1.2 Faa'iidooyinka asaasiga ah
Taageerada xariijimaha alaabada waaweyn: Si fiican ugu habboon 88mm strips walxo ballaaran (ku habboon 84-92mm)
Saxnaanta heerka-militeriga: Saxnaanta quudinta waxay gaadhay ± 0.025mm (@20± 1℃)
Nidaamka dareenka garaadka: Ogaanshaha saddex-geesoodka ah (optical + magnetic induction + mechanical)
Awoodda culeyska sare: Taageer 8kg saxaarad culus
Nolosha adeegga aadka u daran: Nolosha qaybta muhiimka ah ≥50 milyan jeer
Naqshad isbeddel degdeg ah: Qaab-dhismeedka qaab-dhismeedka, wakhtiga beddelka <30 ilbiriqsi
II. Tilmaamaha farsamada iyo cabbirrada waxqabadka
2.1 Halbeegyada aasaasiga ah
Qiimaha Halbeegga Shayga
Model ASM-FD88-SI (Taxane 00142xxx)
Xarigga balaadhka walxaha lagu dabaqi karo 88mm (84-92mm la hagaajin karo)
Talabada quudinta 4/8/12/16/20/24/28/32mm
Dhererka qaybta ugu badan 18mm
Dhumucdiisuna waxay u dhaxaysaa 0.5-3.0mm
Xawaaraha quudinta 30 jeer/daqiiqo (ugu badnaan)
Koronto sahayda 24VDC±5%
Isgaadhsiinta isgaadhsiinta CAN baska + EtherCAT
Heerka ilaalinta IP55
2.2 Nidaamka dareemayaasha
Dareemka ugu weyn: 8 milyan pixel shutter caalami ah CMOS
Dareemka kaaliyaha: kala duwanaanshaha Hall array (xalka 0.1μm)
Difaaca iftiinka jawiga: ≤100,000Lux
Waqtiga jawaabta: <1ms
III. Qaab dhismeedka makaanikada iyo naqshad cusub
3.1 Naqshad farsamo oo kacaan ah
Nidaamka laba-wadista:
Wadaadka ugu muhiimsan: motoor sax ah oo sax ah (17bit encoder)
Kaaliyaha wadista: nidaamka magdhawga matoorka toosan
Habka hagaha oo la xoojiyay:
Habka tareenada hagaha afar toosan
Duur u adkaysta xidhashada Tungsten carbide (HRA90 adag)
Qalab si caqli gal ah u riixaya:
16-dhibcood xakamaynta cadaadiska matrixka
Jawaab celinta cadaadiska waqtiga-dhabta ah (xalka 0.1N)
Naqshad qaabaysan:
Cutubka quudinta degdegga ah (waqtiga beddelka <90 ilbiriqsi)
Cutubka dareenka kulul ee la isku beddeli karo
3.2 Jaantuska jaantuska ee mabda'a shaqada
qoraal
[Material saxaarad] → [Xakamaynta kacsanaanta] → [Qaabka tilmaanta] → [Gacanta quudinta ugu weyn]
↓ ↑
[Qalabka kaxaynta] ← [Baaritaanka booska]
↓
[SMT nozzle]
IV. Hawlaha muhiimka ah iyo qiimaha khadka wax soo saarka
4.1 Nidaamka shaqada garaadka
Xakamaynta quudinta la qabsiga:
Si otomaatig ah u aqoonso astaamaha xariijimaha walxaha ( dhumucnaanta / engegnaanta)
Si firfircoon u hagaajiso cabbirrada quudinta
Kormeerka guud ee gobolka:
Saadaasha xariijimaha alaabta hadhay (15 digniino ka hor)
Xaqiijinta laba jeer ee jiritaanka qaybta
La socoshada xidhashada makaanikada
Maamulka xogta:
Ku kaydi 10,000 diiwaanka hawlgalka
Taageer habka xidhitaanka nidaamka MES
Samee warbixinnada dayactirka saadaalinta
4.2 Qiimaha khadka wax soo saarka
Horumarinta tayada: hoos u dhig heerka cilladaysan ee meelaynta qaybaha waaweyn ilaa <0.1%
Hagaajinta hufnaanta: soo gaabin wakhtiga isbeddelka walxaha 70% (marka la barbar dhigo xalalka dhaqanka)
Xakamaynta qiimaha:
Isticmaalka tamarta ayaa hoos u dhacay 45% (marka la barbar dhigo xalalka sambabada)
Qiimaha dayactirka ayaa hoos loo dhigay 60%
Aasaaska caqliga leh:
Bixi xogta mataanaha dhijitaalka ah oo dhamaystiran
Taageer ogaanshaha fog iyo hagaajinta cabbirka
V. Xaaladaha codsiga caadiga ah
5.1 Noocyada qaybaha lagu dabaqi karo
Xirmooyinka korantada ee aadka u weyn (dhexroor ≥ 25mm)
Qaybaha awooda (IGBT, SiC, iwm.)
Xidhiidhiyayaasha warshadaha
Qaybaha elegtarooniga ah ee baabuurta tamarta cusub
Qaybaha kala daadinta kulaylka weyn
5.2 Codsiyada warshadaha
Nidaamyada xakamaynta elektaroonigga ah ee baabuurta tamarta cusub
Wershadaha rogayaasha iyo servo drives
5G modules power station
Qalabka elektarooniga ah ee hawada
Qalab caafimaad oo heersare ah oo elektaroonik ah
VI. Khaladaadka caadiga ah iyo xalalka
6.1 Miiska tixraaca degdega ah ee koodhka qaladka
Sharaxaada Cilada koodka Sababta suurtogalka ah ee xal xirfadeed
E881 Wakhtiga quudinta 1. Mashiinka saxmada
2. Cilad ku timid darawalnimada 1. Hubi isbarbardhigga xadiidka hagaha (wuxuu u baahan yahay inuu ahaado <0.02mm)
2. Tijaabi caabbinta weji-ilaa-weji ee mootada (waa inay noqotaa 5±0.5Ω)
E882 Xogta Dareemaha oo aan caadi ahayn 1. Wasakhowga indhaha
2. Faragelinta EMI 1. Ku nadiifi kanaalka indhaha adigoo isticmaalaya IPA saafi ah
2. Hubi caabbinta dhulka ee lakabka gaashaanka (waa inay noqotaa <1Ω)
E883 Isgaarsiintu kala go'aan 1. Burburka fiilada
2. Khilaaf borotokoolka 1. Adeegso falanqeeye shabakad si aad u ogaato daacadnimada baska CAN
2. Xaqiiji qaabaynta addoonta EtherCAT
E884 weecasho booska ayaa dhaaftay xadka 1. Cilad cabbirka
2. Xiro makaanikada 1. Dib u samee cabirka istaroogga oo buuxa
2. Hubi dhabarka danbe ee harmiyaha yareeyaha (waa inuu ahaado <0.5arcmin)
E885 Digniinta heerkulka 1. kulaylka badan ee deegaanka
2. Kulaylka oo xumaada 1. Hubi heerkulka deegaanka (waa inuu ahaado <35 ℃)
2. Nadiifi baalasha weelka kulaylka (waxaa loo baahan yahay in la ilaaliyo fogaanta 0.5mm)
6.2 Farsamooyinka ogaanshaha horumarsan
Habka falanqaynta gariirka:
Isticmaal xawaare si aad u cabbirto qiimaha gariirka unugga wadista
Qiyaasta caadiga ah: <2.5m/s² (RMS)
Baaritaanka waveform hadda:
Falanqee qaybaha iswaafajinta ee matoorka hadda socda
Iswaafajinta aan caadiga ahayn waxay tilmaamaysaa xirashada farsamada
Ogaanshaha sawirka kulaylka:
Kor u kaca heerkulka qaybaha muhiimka ah waa inuu ahaado <15 ℃ (ka duwanaanshaha heerkulka deegaanka)
VII. Tilmaamaha dayactirka iyo dayactirka
7.1 Habka dayactirka maalinlaha ah
Hawlgalka nadiifinta:
Isticmaal faakuum nadiifiye gaar ah (cadaadiska ≤0.15MPa)
Dharka Nanofiber + dareeraha heerka elektiroonigga ah si loo nadiifiyo qaybaha indhaha
Maareynta saliidda:
Saliid 1 milyan jeer kasta:
Hagaha: Baastada Kluber-50 (0.3g/hagaha)
Gear: Molykote PG-75 (hab daahan burushka)
Qodobbada kormeerka:
Maalin kasta hubi dabacsanaanta giraangiraha hagaha suunka
Usbuuciiba mar xaqiiji qiimaha tixraaca dareemayaasha
7.2 dayactir qoto dheer oo joogto ah
Samee saddexdii biloodba mar:
Kala furfur oo hubi xidhashada harmonic yareeyaha
Kala beddel diyaaradda tixraaca dareemayaasha indhaha (qalab gaar ah ayaa loo baahan yahay)
Beddel baadiyaha duugoobay ( fasaxa ugu badan ee la ogolyahay 0.03mm)
Kormeer buuxa ee dahaarka korantada (xakamaynta waa inay noqotaa> 100MΩ)
Dayactirka sanadlaha ah:
Beddel xadhkaha mootada (xitaa haddii aanu dhaawacmin)
Dib u habee dhammaan qaab dhismeedka farsamada
Casriyeynta Firmware iyo hagaajinta cabbirka
VIII. Kobcinta tignoolajiyada iyo dariiqa cusboonaysiinta
8.1 Nooca taariikhda ku celcelinta
2016 jiilka kowaad: quudiyaha 88mm aasaasiga ah
2018 jiilka labaad: ku dar servo drive
Jiilka saddexaad ee 2020: nooca dareemayaasha caqliga ee hadda
2023 jiilka afraad (qorshaysan): AI nooca gargaarka aragga
8.2 Talo soo jeedin
Casriyeynta qalabka:
Ikhtiyaarka xoogga jawaab celinta qalabka
U cusboonaysii dareenka nano-scale grating
cusboonaysiinta software:
Ku rakib qolka falanqaynta quudinta horumarsan
Daar shaqada mataanaha dhijitaalka ah
Isdhexgalka nidaamka:
Ku xidh nidaamka warshadda MES
Helitaanka madal dayactirka saadaalinta
IX. Falanqaynta isbarbardhigga tartamayaasha
Waxyaalaha isbarbardhigga ASM 88mm quudiyaha Tartame A
Saxnaanta quudinta ± 0.025mm ± 0.05mm ± 0.1mm
Ballaca xariijimaha ugu badan 92mm 88mm 85mm
Nidaamka Dareemaha Saddex-laab-ka-soo-noqoshada Dareemaha laba-geesoodka ah
Isgaadhsiinta isgaadhsiinta CAN+EtherCAT RS-485 CAN
Shaqada caqliga leh Waxbarasho la qabsi ah Algorithm go'an midna ma jiro
Qiimaha wareegga nolosha $0.003/wakhti $0.005/wakhti $0.008/wakhti
X. Soo jeedinta isticmaalka iyo kooban
10.1 Hagaha dhaqanka ugu fiican
Hagaajinta cabbirka:
Samee habab cabbiraadyo madax-bannaan oo xariijimo kala duwan ah
Daar shaqada "Soft Start" si loo kordhiyo nolosha farsamada
Xakamaynta deegaanka:
Ku ilaali heerkulka 23±2℃
Xakamaynta qoyaanka 45±5%RH
Deegaanka gariirka <0.5G (5-500Hz)
Istaraatiijiyada agabka agabka:
Qaybaha muhiimka ah ee heeganka ah:
Qalabka wax lagu wado (P/N: FD88-GS01)
2 Kooban iyo Muuqaal
ASM 88mm dareeraha dareeraha wuxuu noqday qalab muhiim ah oo loogu talagalay soosaarka elektiroonigga ah ee ugu sarreeya sababtoo ah awooddeeda cabbirka weyn, saxnaanta heerka militariga iyo sifooyinka caqliga leh. Waxyaabihiisa farsamo waxa ka mid ah:
Naqshad farsamo oo horumarsan: waxay xallisaa dhibaatada caalamiga ah ee quudinta suunka ballaaran
Nidaamka digniinta ugu horayso ee caqliga leh: 90% waxa uu hoos u dhigaa wakhtiga aan la qorshayn
Taageerada mataanaha dhijitaalka ah: waxay siisaa silsilad xog dhamaystiran oo warshado caqli badan
Jihada horumarka mustaqbalka:
Farsamaynta dhibicda quantum-ka ee isku-dhafan
Isticmaal walxaha ka kooban graphene
Gaadhi qaab-dhismeed farsamo oo is-bogsiinaya
Ku talin isticmaalayaasha:
Samee nidaam dayactir ka hortag ah oo dhamaystiran
Kobciyo koox farsamo quudiye xirfad leh
Samee xaqiijinta saxnaanta joogtada ah (waxaa lagu taliyaa 500,000 jeerba)
Qalabkani wuxuu si gaar ah ugu habboon yahay:
Wax soo saarka elektarooniga ah ee baabuurta
Warshadaha 4.0 khadka wax soo saarka caqliga
Qalabka elektaroonigga ah ee militariga oo leh shuruudo la isku halleyn karo oo sarreeya
Xaalado wax soo saar joogto ah oo mugga weyn
Isticmaalka sayniska iyo dayactirka xirfadlaha ah, quudiyaha ASM 88mm wuxuu hubin karaa adeeg xasilloon ilaa 10 sano, isagoo siinaya xal lagu kalsoonaan karo oo loogu talagalay quudinta qaybaha aadka u weyn ee wax soo saarka elektiroonigga ah ee ugu sarreeya.