กล้องส่วนประกอบเครื่อง ASM siplace cpp 03101672

The following is a comprehensive introduction to the ASM placement machine CPP head No. 30 component camera (model: 03101672), covering specifications, functions, effects, features, common faults, maintenance methods and repair ideas.

1. ข้อมูลจำเพาะ

Item Parameter Description

Model 03101672 (No. 30 component camera)

Applicable equipment ASM SIPLACE series placement machine (CPP placement head)

Camera type High-resolution industrial CCD/CMMOS camera

Resolution 1MP~5MP (supports tiny components such as 01005, 0201, etc.)

Frame rate 30~60fps (high-speed shooting, adapting to high CPH requirements)

Light source Multi-color LED ring light source (red/blue/white light optional, adjustable brightness)

Communication interface GigE Vision / Camera Link

ระดับการป้องกัน IP50 (การออกแบบป้องกันฝุ่น ปรับให้เข้ากับสภาพแวดล้อมเวิร์กช็อป SMT)

Installation method Fixed on CPP placement head, used with No. 30 nozzle

2. ฟังก์ชั่นและผลกระทบ

(1) Core functions

Component identification:

Capture component images and detect parameters such as position (X/Y), angle (θ), polarity, size, etc.

Supports multiple package types (CHIP, QFP, BGA, SOT, etc.).

Placement correction:

Works with the CPP head to achieve high-precision placement (within ±25μm).

Automatically compensates for nozzle picking deviation to ensure accurate placement of components.

Defect detection:

Identifies component breakage, pin deformation, reverse polarity, insufficient tin and other undesirable conditions.

(2) Application scenarios

Suitable for high-precision SMT placement, such as mobile phone motherboards, automotive electronics, medical PCBs, etc.

Mainly used for components corresponding to nozzle No. 30 (such as ultra-small components such as 0402, 0201, 01005, etc.).

3. คุณสมบัติหลัก

คำอธิบายคุณสมบัติ

High-precision imaging Sub-pixel algorithm to ensure the accuracy of tiny component recognition

Adaptive lighting Intelligently adjust the brightness of the light source to adapt to different reflective materials

Fast focus Automatic focus or fixed focal length to adapt to different component heights

การออกแบบป้องกันการรบกวน ป้องกันการรบกวนทางแม่เหล็กไฟฟ้า (EMI) ป้องกันการสั่นสะเทือน ปรับให้เข้ากับสภาพแวดล้อมของโรงงาน

Modular design Facilitates quick replacement and reduces downtime

4. ข้อบกพร่องและแนวทางแก้ไขทั่วไป

ปรากฏการณ์ความผิดพลาด สาเหตุที่เป็นไปได้ วิธีแก้ไข

The camera cannot recognize the component Light source is damaged/lens is contaminated/communication is abnormal 1. Check whether the LED is lit normally

2. Clean the lens

3. Re-plug the data cable

Image is blurred/distorted Focus offset/lens is contaminated 1. Recalibrate the focus

2. Clean the optical components with dust-free cloth + alcohol

Communication interruption (no image) Loose cable/interface oxidation/driver problem 1. Check the GigE/Camera Link cable

2. เปลี่ยนสายเคเบิลที่เสียหาย

3. Restart the camera driver

Recognition accuracy is reduced Calibration parameter offset/uneven light source 1. Recalibrate using a standard calibration board

2. Adjust the brightness of the light source

Camera overheating Poor heat dissipation/continuous overload 1. Check the cooling fan

2. Pause the device to cool and then restart

5. วิธีการบำรุงรักษา

(1) การบำรุงรักษาประจำวัน

รายสัปดาห์:

Clean the lens and light source window with a dust-free cloth + alcohol.

Check whether the cable connection is loose.

รายเดือน:

Use the standard calibration board for optical calibration.

Check the uniformity of the LED light source to avoid misjudgment caused by uneven brightness.

(2) Long-term maintenance

ทุก 6 เดือน:

Check whether the camera cooling fan is operating normally.

Back up the calibration parameters to prevent data loss.

รายปี:

Contact ASM officials or authorized service providers for in-depth testing.

6. Maintenance ideas

(1) Preliminary investigation

Check the hardware connection (power, data cable, light source power supply).

Observe the indicator light status (normally it should be green/blue).

Software diagnosis (check the ASM SIPLACE system error log).

(2) Advanced repair

Replacement of parts:

If the LED is damaged → replace the light source module.

If the lens is scratched → replace the optical lens assembly.

อัพเกรดเฟิร์มแวร์:

Update the camera driver or visual algorithm software (ASM technical support is required).

(3) การสนับสนุนจากมืออาชีพ

If it cannot be repaired, it is recommended to contact ASM official after-sales service or authorized repairer to avoid equipment damage caused by misoperation.

7. สรุป

ASM CPP head No. 30 component camera (03101672) is the core visual component of high-precision placement machines, which directly affects the placement quality and efficiency. Through regular maintenance, correct calibration and rapid troubleshooting, its long-term stable operation can be ensured. For more detailed technical information, it is recommended to refer to the ASM official manual (Part No. 03101672) or contact the equipment supplier