Живильник Siemens без датчика 32 мм 00141374

Siemens SMT machine 32mm without sensor Feida 00141374 comprehensive technical analysis

I. Product overview and technical specifications

1.1 Basic parameters

Model: 00141374

Applicable strip width: 32mm (adaptable to 28-32mm)

Feeding step: 4/8/12/16mm adjustable (mechanical adjustment)

Maximum component height: 8mm

Strip thickness range: 0.2-1.5mm

Dimensions: 220mm×85mm×65mm

Weight: 1.8kg

Service life: ≥20 million feeding cycles

1.2 Applicable models

Серія SIPLACE X (X4i, X4s)

SIPLACE S series (SX, SX2)

Серія SIPLACE TX

1.3 Design features

Heavy-duty steel structure frame: Made of cold-rolled steel, the overall rigidity is increased by 40%

Dual ratchet drive system: The main/secondary ratchets work together to ensure stable conveying of large-size material strips

Modular design: The main functional components can be replaced independently

Antistatic treatment: Surface resistance <10⁶Ω, in line with IEC61340 standard

II. Механічна структура та принцип роботи

2.1 Основні механічні компоненти

Feeding mechanism:

Adopting dual gear transmission system (module 0.5, pressure angle 20°)

Precision ratchet (hardness HRC58-62)

Reinforced reset spring (life 5 million times)

Система напрямних:

Adjustable dual guide rails (adjustment range 28-32mm)

PTFE wear-resistant bushing

Pressure device:

Segmented pressure plate design

Adjustable spring pressure (5-15N)

2.2 Принцип роботи

Передача потужності:

Mechanical power is provided by the cam mechanism of the placement machine

The drive shaft advances one step for every 15° rotation

Feeding process:

Ratchet teeth bite the material belt positioning hole

Synchronously drive the material belt to advance the set step

The pressure plate keeps the material belt stable

Reset mechanism:

Built-in torsion spring provides reset force

Reset accuracy ±0.05mm

III. Характеристики продуктивності та технічні переваги

3.1 Основні показники ефективності

Feeding accuracy: ±0.08mm (@23±2℃)

Maximum feeding speed: 25 times/minute

Load capacity: Can withstand 1.5kg tray weight

Temperature stability: -10℃~60℃ performance without attenuation

3.2 Унікальні технічні переваги

Heavy-duty material handling capacity:

Specially designed feeding teeth can effectively prevent material slipping

Reinforced pressing mechanism ensures stable conveying of thick material (≤1.5mm)

Maintenance-free design:

Self-lubricating bearings (oil content ≥18%)

Dust-proof structure design (IP50 compliant)

Quick adjustment system:

Step adjustment adopts knob design (adjustment time <15 seconds)

No tools required for material width adjustment

IV. Сценарії застосування та цінність виробничої лінії

4.1 Типові компоненти програми

Large-size electrolytic capacitors (diameter ≥10mm)

Power inductors/transformers

Connectors/sockets

LED modules

Heat sink components

4.2 Value of production line

Оптимізація витрат:

Save 60% of procurement cost compared to electronic feeder

Reduced maintenance cost by 80%

Підвищення ефективності:

Material change time <10 seconds

Support uninterrupted continuous production

Гарантія якості:

Mechanical feeding eliminates errors caused by electronic interference

High repeatability

V. Керівництво з встановлення та експлуатації

5.1 Процес встановлення

Mechanical docking:

Align the guide rail of the feeder base of the placement machine

Push it into the locked position (hear a "click")

Function test:

Manually test the feeding action 3-5 times

Check the straightness of the material belt

5.2 Ключові моменти роботи

Material belt loading:

Release the pressure plate first (pull the blue release lever)

Ensure that the material belt enters the guide groove straightly

Step setting:

Rotate the step selector to the corresponding scale

Test feeding 2-3 times to confirm

Tension adjustment:

Adjust through the material tray brake

The ideal tension is that the material belt is slightly stretched straight

VI. Система технічного обслуговування

6.1 Щоденне технічне обслуговування

Cleaning cycle:

Use air gun to clean every shift (pressure ≤ 0.2MPa)

Wipe the guide rail with anhydrous alcohol every week

Управління змащенням:

Add grease every month (Kluber Isoflex LDS18 is recommended)

Lubrication points: 4 places (gear shaft, guide rail, ratchet shaft, reset mechanism)

6.2 Regular maintenance (recommended every quarter)

Комплексна перевірка:

Measure ratchet tooth wear (maximum allowable wear 0.1mm)

Test spring elasticity (free length change ≤ 5%)

Deep maintenance:

Розберіть та очистіть усі рухомі частини

Replace worn bushings (if clearance > 0.3mm)

Precision calibration:

Test with standard calibration tape

The cumulative error of feeding 10 times should be ≤ 0.5mm

VII. Діагностика та лікування поширених несправностей

7.1 Класифікація та усунення несправностей

Fault phenomenon Diagnostic steps Solution

Insufficient material belt propulsion force 1. Check ratchet wear

2. Test spring force value 1. Replace ratchet assembly

2. Adjust or replace spring

Large deviation in feeding position 1. Measure actual step

2. Check guide groove 1. Reset step

2. Correct rail parallelism

Abnormal noise 1. Listen to locate

2. Check lubrication status 1. Replace damaged bearings

2. Refill grease

Frequent jamming of material belt 1. Check material belt quality

2. Observe running track 1. Replace qualified material belt

2. Adjust pressing force

7.2 Посібник із заміни ключових компонентів

Ratchet assembly replacement:

Remove fixing screw (T8 hexagon socket)

Be careful to keep the reset spring in position

Manual test 10 times after installation

Replacement of guide rail bushing:

Use special ejection tool

Pre-lubrication of new bushing

Check sliding resistance after installation

VIII. Technical evolution and improvement suggestions

8.1 Історія ітерацій версій

First generation (2010): basic 32mm feeder

Second generation (2015): improved guide system (current model)

Third generation (2018): optimized material process (life expectancy increased by 30%)

8.2 Recommendations for use optimization

Екологічний контроль:

Підтримуйте температуру на рівні 20-26℃

Control humidity at 40-60%RH

Управління запасними частинами:

Recommended reserve: ratchet assembly (P/N: 00141375)

Recommend replacement of key components every 20 million times

Performance upgrade:

Optional anti-static version (P/N: 00141374-ESD)

High load model (P/N: 00141374-HL)

IX. Comparison and analysis with other models

Parameters 32mm feeder 00141374 16mm feeder 00141372 8mm electronic feeder

Feeding accuracy ±0.08mm ±0.1mm ±0.02mm

Maximum speed 25 times/min 30 times/min 40 times/min

Sensing function No No Yes

Applicable components Large devices Medium devices Precision components

Maintenance cycle 6 months 3 months 1 month

X. Короткий зміст та перспективи

Siemens 32mm non-sensor feeder 00141374 has become a benchmark product in the field of large-size component placement with its heavy-duty structural design, excellent reliability and extremely low maintenance requirements. Its core value is reflected in:

Economical: procurement and maintenance costs are only 1/3 of electronic feeders

Durability: key components have a lifespan of more than 20 million times

Stability: temperature and humidity changes have little impact

Напрямок майбутнього розвитку:

Intelligent transformation interface reservation

New material application (such as ceramic coating)

Quick disassembly structure optimization

Users are advised to:

Розробіть план профілактичного обслуговування

Regularly check mechanical wear

Retain 10% of the spare capacity to cope with sudden needs

This feeder is particularly suitable for:

Виробництво автомобільної електроніки

Industrial power supply production

Large-size LED assembly

Power electronic equipment

Through standardized use and scientific maintenance, the equipment can ensure a stable service cycle of more than 5 years, providing a long-lasting and reliable supply guarantee for the production line.