asm siplace smt imashini ishyira x4s

SIPLACE X4S ni imashini yihuta cyane yihuta yo gushyira imashini yatangijwe na ASM Assembly Systems (yahoze ari Diviziyo ya Siemens Electronics Division). Nimwe mumyambarire yerekana ibyiciro bya SIPLACE X. Yibanze kuri ultra-yihuta, yuzuye neza kandi ikora ubwenge. Irakwiriye murwego runini kandi rugoye cyane rwo gukora ibikoresho bya elegitoroniki, nk'itumanaho rya 5G, ibikoresho bya elegitoroniki, ibinyabiziga byo mu rwego rwo hejuru, n'ibindi.

2. Guhitamo isoko nibyiza byingenzi

1. Guhagarara kw'isoko

Inganda zigamije:

Inteko nini nini ya PCB (nkibibaho bya seriveri, terefone zifite ubwenge).

Imirima ikenewe cyane (nka radar yimodoka, ibikoresho byubuvuzi).

Ibihe byakurikizwa:

Umusaruro mwinshi (> miliyoni 1 amanota / kumunsi).

Umusaruro uvanze cyane (ushyizwe hamwe 01005 kugeza ibice binini byihariye).

2. Ibyiza byingenzi

Ultra-yihuta-shyira: umuvuduko wa theoretical> 150.000 CPH (iboneza biterwa).

Ubusobanuro bukabije: gusubiramo ± 15μm @ 3σ, gushyigikira 01005, 0.25mm ikibuga QFN.

Umusaruro wubwenge: uhujwe na ASM OMS (Optimized Manufacturing Suite), ushyigikira Inganda 4.0.

Kwagura modular: birashobora guhuzwa na cantilevers nyinshi hamwe ninzira ebyiri kugirango ugere kubintu bisa.

III. Ibikoresho byuma nibikoresho bya tekiniki

1. Sisitemu yo gushyira

Umutwe washyizwe:

Umutwe wa SpeedStar: wateguwe byumwihariko kubintu byihuta byihuta (nka 0402, 01005).

Umutwe wa MultiStar: ushyigikira ibice byihariye-nkibikoresho byo gukingira, guhuza).

ForceStar umutwe: hamwe nibitekerezo byingutu kugirango wirinde kwangiza ibice.

Ibikoresho bya Cantilever: guhitamo 4 cantilevers (4D iboneza), gushyira hamwe mugihe cyo kunoza imikorere.

2. Sisitemu yo kugenda

Imodoka itwara umurongo: kwihuta> 5 m / s², gabanya kunyeganyega.

Imiterere-ikomeye ya gantry: reba neza igihe kirekire (MTBF> amasaha 10,000).

3. Sisitemu yo kureba

Kamera ya 12MP HD: ishyigikira amatara menshi (umutuku, ubururu, infragre).

3D laser laser: ikoreshwa mugupima ibice (nka BGA, QFN).

Kuri-kuguruka icyerekezo: gukosora imbaraga, nta mpamvu yo guhagarika ikibaho.

4. Kugaburira sisitemu

Ibiryo byubwenge:

Igishushanyo mbonera-cyombi, nta guhagarika guhindura ibintu.

RFID ihita imenya amakuru yumurongo.

Ubushobozi bwa sitasiyo yibikoresho: ishyigikira 300+ 8mm yo kugaburira umukandara.

5. Gutunganya ibintu

Ingano ya PCB: 50mm × 50mm ~ 510mm × 460mm.

Amahitamo abiri: ashyigikira uburyo bubiri bwoherejwe, byongera ubushobozi bwa 30%.

4. Porogaramu n'imikorere y'ubwenge

1. Kugenzura software

SIPLACE Pro:

Igishushanyo mbonera, shigikira CAD itumizwa (nka Gerber, Excel).

Igenzura-nyaryo ryubwiza bwimyanya (imibare yamakuru ya SPC).

2. ASM OMS (Optimized Manufacturing Suite)

Gukoresha neza ubwenge: guhita utanga imirimo yo gushyira no kugabanya igihe cyo gutegereza.

Guteganya guteganya: Gusesengura imiterere y'ibikoresho ukoresheje imashini kandi ukaburira amakosa mbere.

Impanga ya Digital: Virtual commissioning yo kugabanya umurongo wo gukora igihe gito.

3. Inganda 4.0

SECS / GEM protocole: Guhuza nta sisitemu na MES / ERP.

Kwisuzumisha kure: ASM Igicu Gishyigikira igihe-cya kure cyo gukemura ibibazo.

5. Ibipimo by'imikorere (imbonerahamwe yerekana)

Ibipimo X4S Ibisobanuro

Umuvuduko ntarengwa wo gushyira> 150.000 CPH (4-cantilever iboneza)

Gushyira neza ± 15μm @ 3σ

Urutonde rwibigize 01005 ~ 150mm × 50mm

Ubushobozi bwo kugaburira 300+ (8mm kaseti)

Ingano yubunini 50mm × 50mm ~ 510mm × 460mm

Sisitemu yo kureba 12MP + laser

Ibisabwa ingufu Ibyiciro bitatu AC 400V, 15kVA

6. Ibisanzwe byo gusaba

Module y'itumanaho 5G: PCB yuzuye (0.3mm ikibanza BGA).

Automotive electronics: ikibaho cya radar (3D coplanarity detection irakenewe).

Smartphone: gushyira byihuse byihuta 01005.

Serveri yububiko: kuvanga gushyira BGA nini na capacator nto.

VII. Amakosa asanzwe hamwe nibitekerezo byo kubungabunga

1. Kuzamuka

Impamvu: gutandukana kwa Calibibasiyo, kwambara nozzle, umwanya wa PCB udahwitse.

Igisubizo:

Sukura kamera ya kamera hanyuma usubiremo.

Reba agaciro ka nozzle vacuum (bisanzwe> 90kPa).

2. Igipimo kinini cyo guta

Impamvu: Kugaburira intambwe yintambwe, kumeneka kwa vacuum, kunanirwa kumenyekanisha ibice.

Igisubizo:

Sukura ibikoresho byo kugaburira kandi uhindure moteri yintambwe.

Hindura ibipimo byo kumurika (nko kongeramo urumuri).

3. Impuruza ya Servo (Ikosa rya Axis)

Impamvu: Kurenza moteri, kunanirwa kwa encoder, gukanika imashini.

Igisubizo:

Reba amavuta ya gari ya moshi.

Ongera utangire disiki hanyuma urebe kode yamakosa.

4. Utanga ibiryo ntabwo agaburira

Impamvu: Umukandara wibikoresho urafashe, sensor iranduye, namakosa yamashanyarazi.

Igisubizo:

Koresha intoki gukuramo ibikoresho kugirango ukureho jam.

Simbuza umurongo wibimenyetso.

8. Ingamba zo gufata neza no kwita

1. Kubungabunga buri munsi

Buri munsi: sukura nozzle hanyuma urebe filteri ya vacuum.

Icyumweru: gusiga umurongo umurongo hanyuma ugahindura ibiryo.

2. Guhindura bisanzwe

Ukwezi:

Sisitemu yo kureba neza (ukoresheje ikibaho gisanzwe).

Reba igitutu cya Z-axis yumutwe washyizwe.

3. Ibyingenzi byingenzi

Nozzle (idasanzwe kuri 01005/0402).

Imashanyarazi.

Moteri yo kugaburira.

9. Incamake

ASM SIPLACE X4S ni imashini yihuta cyane yo gushyira imashini ikora ibikoresho bya elegitoroniki yo mu rwego rwo hejuru. Hamwe n'umuvuduko wa 150.000 CPH, ubunyangamugayo bwa 15μm hamwe na software ifite ubwenge, byahindutse ibikoresho bipima umusaruro mwinshi. Igishushanyo mbonera cyacyo gishobora gusubiza muburyo butandukanye ibisabwa kubicuruzwa, kandi Inganda 4.0 kwishyira hamwe bifasha ibigo kugera kubikorwa bya digitale.

Ibyifuzo:

Menyesha inkunga yacu ya tekiniki mbere kubibazo bikomeye.

Buri gihe usubize inyuma ibipimo byimashini kugirango wirinde gutakaza amakuru.

Kubindi bisobanuro birambuye, reba Igitabo cya tekiniki cya SIPLACE X4S cyangwa ubone inkunga ya kure ukoresheje ASM Live Impuguke.