Universal Instruments, ng’esinga okukola ebyuma bya SMT mu nsi yonna, emanyiddwa olw’okukyukakyuka kwayo okw’amaanyi, okuliisa mu ngeri ey’amagezi n’okukwatagana obulungi. Kituukira ddala ku mbeera z’okukola ebyuma ebitabuddwamu ebingi, eby’enjawulo. Wammanga kwe kwekenneenya tekinologiya omukulu owa Universal Feeder:

1. Enkola y’emirimu gya Universal Feeder

1.1 Enkola ya drive y’okuliisa

Servo drive ey’amasannyalaze (mainstream):

Adopt high-precision servo motor okufuga omutendera gw’okuliisa, n’obutuufu bwa ±0.01mm, esaanira ebitundu ebitonotono nga 01005 ne 0201.

Okuyungibwa kw’ebyuma (omuze omukadde):

Feeders ezimu ez’omulembe zeesigamye ku nkola ya cam ey’ekyuma kya SMT okuvuga, nga eno ya ssente ntono naye nga ya wansi katono mu butuufu (±0.05mm).

1.2 Enkola y’okutambuza abasitula

Gear meshing feeding: Ggiya enkulu n’ekinnya ekisitula bikwatagana bulungi okukakasa nti bigenda mu maaso nga tebinywevu.

Enkola y’okunyiga: Ekyuma ekinyiga ekya spring oba pneumatic kiziyiza ekitundu offset oba okulengejja.

1.3 Enkola ey’amagezi ey’okuddamu

Sensulo y’amaaso: Okulondoola mu kiseera ekituufu ekifo ky’ekitundu okuziyiza okukulukuta oba obutakwatagana.

Okuzuula RFID/NFC: Chip ezimbiddwa mu feeder etereka amawulire agakwata ku nnamba y’ebintu okutangira ensobi z’abantu mu kutikka.

2. Ebirungi ebikulu ebiri mu Global Feeder

2.1 Okukwatagana n’okukyukakyuka okw’amaanyi ennyo

Awagira bandwidth enzijuvu: 8mm ~ 104mm carrier tape, era esobola okugaziwa okutuuka ku bitundu eby'enjawulo-enkula (nga ebiyungo, shielding ebibikka).

2.2 Okuliisa mu ngeri ey’amagezi n’okutuukagana n’embeera

Dynamic calibration: Teekateeka mu ngeri ey’otoma ekifo ky’okuliisa okusinziira ku biddibwamu omutwe gw’ekitundu ogulonda ebintu (nga Genesis series feeder).

2.3 Okutebenkera okw’amaanyi n’obulamu obuwanvu

Okuvuga mmotoka nga tolina bbulawuzi: Obulamu bwayo butuuka ku kawumbi ka cycles, nga busukka nnyo motor ey’ekinnansi eriko bbulawuzi.

Dizayini etayingira nfuufu n’eziyiza okutambula: Ekakasiddwa IP54, esaanira embeera enkambwe (nga emisomo gy’ebyuma by’emmotoka).

2.4 Obusobozi bw’okukyusa layini mu bwangu

Enkola ya modular quick-change system: Etwala sekondi 2 zokka okukyusa feeder, ewagira okutikka nga tolina mukutu, era ekendeeza ku budde bw’okuyimirira.

Enzimba ennyangu: Okusiiga ebintu bya carbon fiber, 30% lighter okusinga ebintu ebivuganya.

3. Emirimu n’emirimu emikulu

3.1 Emirimu emikulu

Okuliisa okutuufu: Sindika ebitundu kimu ku kimu okusinziira ku biragiro by’ekyuma ekiteeka, n’obutuufu bwa ±0.01mm.

Okuzuula okutali kwa bulijjo: Alaamu mu kiseera ekituufu ku bizibu nga okuzibikira kw’ebintu, obutambi bwereere, n’okufuumuuka ebitundu.

Enkolagana ya data: Empuliziganya n’enkola ya MES okutuuka ku kulondoola enkola y’okufulumya mu bujjuvu.

3.2 Omulimu mu layini y’okufulumya SMT

Okwongera ku bulungibwansi: Ekyuma ekigabula eky’amaanyi (0.03 seconds/piece) kikwatagana n’obusobozi obw’okufulumya obw’amaanyi ennyo obwa 150,000 CPH obwa Universal Placement Machine.

Amakungula agakakasa: Okuliisa okunywevu kukendeeza ku muwendo gw’okusuula (osobola okufugibwa wansi wa 0.005%).

Okukendeeza ku nsaasaanya: Dizayini ewangaala ekendeeza ku mirundi gy’okukyusa sipeeya, era ssente ezisaasaanyizibwa mu kuddaabiriza mu bujjuvu zikendeezebwa ebitundu 40%.

4. Okwawukana n’okugeraageranya n’ebintu ebivuganya

4.1 Okwawukana ku Global Feeder

Ebifaananyi Ebintu ebivuganya mu kuliisa mu nsi yonna (Panasonic KXF) Ebintu ebivuganya (Fuji IP)

Ekitundu ekitono ennyo 01005 (0.2mm×0.1mm) 0201 0201

Sipiidi y’okuliisa 0.03s/ekitundu (servo electric) 0.03s/ekitundu 0.05s/ekitundu

Intelligence Dynamic calibration + AI predictive feeding Okufuga okusika omuguwa okw’amaanyi Okuliisa okw’emikutu ebiri

Okukwatagana Bandwidth enzijuvu + obuwagizi bw'ekitundu eky'enkula ey'enjawulo Standard carrier yokka Standard carrier yokka

4.2 Enkizo ezitakyusibwa

Obusobozi bw’okukola ebitundu eby’enkula ey’enjawulo: gamba nga feeder eyeetongodde eri flexible circuit boards (FPC), okwewala akabi k’okwonooneka kw’emmere ey’ennono.

5. Ensonga eza bulijjo ez’okukozesa

5.1 Ebyuma ebikozesebwa mu byuma bikalimagezi

Smartphone motherboard: Ebitundu bya 01005 biweebwa ku sipiidi ya waggulu n’okutebenkera, nga bivaamu >99.99%.

Ebyuma bya AR/VR: okuteeka mu ngeri entuufu ennyo eya micro sensors.

5.2 Ebyuma ebikozesebwa mu mmotoka

Okwolesebwa mu mmotoka: Feder eya sayizi ennene (104mm) ewagira okufulumya obutasalako modulo z’ettaala z’emabega eza LED.

5.3 Eby’amagye n’eby’obujjanjabi

Ebyuma ebikozesebwa mu bwengula: Ekyuma ekigabula emisinde (radiation-proof feeder) kituukiriza ebisaanyizo by’obwesigwa eby’obutonde bw’omu bwengula.

6. Mu bufunze

Global SMT feeder efuuse benchmark choice for high-mix production olw’obutuufu bwayo obwa servo drive, okukwatagana n’ebitundu eby’enjawulo n’okuliisa mu ngeri ey’amagezi. Omugaso gwayo omukulu guli mu:

±0.01mm obutuufu butuukiriza ebyetaago by’okukola microelectronics ez’omulembe.

Enkyukakyuka mu layini ey’omutendera ogw’okubiri ekwatagana n’omulembe gw’okukola ebintu ebikyukakyuka.

Ebikoma: Ensimbi ezisookerwako ziri waggulu, era zeetaaga okugattibwa n’ekyuma kya Global SMT okusobola okutuuka ku mutindo ogusinga. Wabula eri abakozesa abagoberera amakungula amangi ennyo n’okukyukakyuka mu kukola, Global Feeder ekyali eky’okugonjoola ekizibu ekisembayo ku layini z’okufulumya SMT ez’omutindo ogwa waggulu.