ali ndi 70% pa Magawo a SMT - Mu Stock & Okonzeka Kutumiza
Pezani Quote →Muyezo waukadaulo wopangira zinthu wophatikiza zida zanzeru za ASM SIPLACE za 24mm wide-tepe. Zimakhala bwino ndi magawo oyendetsera bwino a peel component, micro-step indexing matrices, komanso njira zolimba zokhazikika pamizere yopangira ya PCB yokhala ndi kuchuluka kwakukulu.
TheASM 24mm chodyetsandi gawo lokhazikika kwambiri, loyendetsedwa ndi mapulogalamu loperekera zinthu lomwe lapangidwira chilengedwe cha ASM SIPLACE chosankha ndi malo. Muukadaulo wokhazikitsa pamwamba, kukula mpaka 24mm carrier track m'lifupi kumabweretsa zovuta zazikulu za kinetic. Mosiyana ndi ma micro-passives opepuka a 8mm, matepi onyamula a 24mm amakhala ndi zinthu zazikulu monga ma capacitor akuluakulu a electrolytic, ma inductor amphamvu otetezedwa, ma arrays a automotive-pin-count, ndi ma IC chipsets okhuthala. Kuti agwire ntchito yolemerayi, chodyetsa chimagwiritsa ntchito mota ya micro-stepping yopanda brush-torque yayikulu yomwe imagwirizana ndi gantry yayikulu ya trolley yamakina kudzera mu integrated.Zipangizo zamagetsi za SIPLACE E-Identification.
Zida zamakonozi zimagwiritsa ntchito mapulogalamu anu ogwiritsira ntchito CAD amoyo motsutsana ndi chip chosungira cha EEPROM chomwe chili mkati. Chimatseka nthawi yomweyo ma profiles a feeder pitch, chimaletsa zolakwika zokweza zinthu, ndikutsata kuchuluka kwa magawo nthawi yeniyeni. Ngati cholinga chanu chopanga chikufuna chimango chosasinthika, chapamwamba cha zida zamafakitale chokhala ndi zabwino zopezera zinthu mwachindunji kuchokera ku fakitale, fufuzani mitundu yathu yonse ya ASM SIPLACE 24mm Feeders Ready to Ship kuti mulimbikitse malo anu osonkhanitsira a SMT.
Chofunika kwambiri pokonza ma module olamulira injini (ECUs) odalirika kwambiri, ma inverter board omwe ali mkati, ndi ma module a radar sensor ofunikira kwambiri pachitetezo. Amapereka kulondola kwa makina komwe kumafunika kuti akwaniritse miyezo yolimba ya IATF 16949 popanda kusintha kwa zigawo.
Yokonzedwa bwino kuti igwiritsidwe ntchito ndi zinthu zolemera zopanda mphamvu, ma inductor amphamvu amphamvu, ndi ma relay olimba apulasitiki. Imadalira zida zapadera zoyendetsera ma torque amphamvu kuti iteteze ma cogs oyenda patsogolo kuti asagwere pa matepi onyamula katundu wolemera.
Imasunga kuwongolera kolondola kwa kutsata nthawi yopangira zinthu zosiyanasiyana pamakina ojambulira zamankhwala ndi ma telemetry arrays. Ma pin olumikizirana okhala ndi golide mkati mwake amaonetsetsa kuti kulumikizana sikuchepa pakapita nthawi yayitali.
Miyezo ya makina ndi magetsi ya ma module odyetsera anzeru a ASM 24mm oyambira:
| Chizindikiro cha Uinjiniya | Mtengo Waukadaulo / Spectrum Yogwira Ntchito |
|---|---|
| Kugawa Magawo a Module | Gawo la ASM SIPLACE lanzeru la Tape Yopana |
| Kugwirizana kwa M'lifupi mwa Tepi Yonyamulira | 24mm Standard (Mafomu a Pulasitiki ndi Mapepala Osasinthasintha) |
| Matrix ya Kuyendetsa Magawo Otsatira Njira | Mbiri Yoyendetsera Yokwera Ma Micro-Stepping Yosinthika (4mm, 8mm, 12mm mpaka 24mm) |
| Kuzama Kwambiri kwa Thumba la Chigawo ($H_{max}$) | Zimakhala ndi zipinda zomangidwa ndi zinthu zozama mpaka 15.5mm motetezeka |
| Kulondola kwa Malo Oyikirapo a Target Micro-Placement | Imasunga miyezo yolondola yololera kulinganiza mpaka $\pm25\mu\text{m}$ |
| Kulankhulana kwa Deta | Bulu la Basi Lokhala ndi Ma Pin Ambiri Okhala ndi Golide Lokhala ndi Kulumikizana Kokha kwa SIPLACE E-ID |
Kukulitsa kuyambira pa ma micro-track ang'onoang'ono a 8mm kupita ku mawonekedwe apamwamba a 24mm kumasintha momwe zinthu zilili pa kayendedwe ka tepi. Mu ma modules othamanga kwambiri a 8mm, kulephera kwa tepi yonyamula katundu sikofunikira kwenikweni. Komabe, pa zigawo zolemera za 24mm, mphamvu ya peel yamakina yomwe imagwiritsidwa ntchito pa filimu yophimba yotsutsana ndi static iyenera kukula mofanana kuti chigawocho chisagwedezeke m'matumba otseguka a tepi ya pulasitiki.
Kufunika kwa mphamvu ya kinetic kuti pakhale kupeta kodalirika komanso kothamanga kwambiri kumayendetsedwa ndi njira yotsatirayi ya electromechanical friction balance:
Pamene $M_{\text{component}}$ ikuyimira kulemera kwa gawo lanu lalikulu lopanda mphamvu, $a_{\text{indexing}}$ ndiye peak acceleration profile ya stepping motor, ndipo $T_{\text{static}}$ ndiye threshold ya adhesion force ya cover film. Original ASM 24mm feeders amagwiritsa ntchito dynamic dual-clutch spring tensioning setup kuti agwirizane bwino ndi mphamvu imeneyi. Izi zimaletsa kusweka kwa tepi komwe kumachitika m'ma modules osakwanira.
Imasunga liwiro lokhazikika la kutumiza kwa zigawo za chipset zazikulu. Imachepetsa nthawi yodikira yomwe imayikidwa pamutu panu, zomwe zimapangitsa kuti magwiridwe antchito a zida zanu zonse (OEE) akhale okwera.
Ma cogs olondola amachotsa kugwedezeka kwa mzere panthawi yokonza tepi. Izi zimasunga ma coordinates apakati a zinthu kuti azigwirizana bwino ndi malo owonera kamera a makinawo, zomwe zimapangitsa kuti ma code okana asapitirire 0.04%.
Njira zoyendetsera zitsulo zolemera zimapewa kusokonekera kwa makina kuchokera ku ma reel akuluakulu apulasitiki. Zimathandizira kugwira ntchito kodalirika komanso kosalekeza pakupanga mafakitale kwa masiku ambiri.
Kudumpha kwa zinthu nthawi zambiri kumachitika chifukwa cha kufulumira kwa makina kosagwirizana kapena ma angles osayenerera a tepi yophimba. Ma module a ASM 24mm enieni amakhala ndi mbiri yowongolera ya kufulumira kwa zinthu zazing'ono komanso kusonkhana kwa peel yolunjika ya 45°. Izi zimatsimikizira kuyenda bwino kwa tepi ngakhale mutagwiritsa ntchito zinthu zazikulu kapena matumba apulasitiki ozama, zomwe zimachepetsa kusuntha kwa zinthu panthawi yolemba mwachangu.
Zizindikiro zazikulu zikuphatikizapo kulakwitsa kwakukulu kwa kuwona kwa zigawo ndi kuwonongeka kooneka pa ma drive cogs. Ngati makina anu oyika zinthu akumana ndi kusintha kwa indexing mobwerezabwereza kapena zigawo zikuchoka pakati pa malo osankhidwa, onaninso zomwe tingachite.Chida chothetsera mavuto chaukadaulo cha ASM 24mm feederkuti muwongolerenso ma profiles a tepi yamkati ndikuyikanso magiya otsogola omwe atha ntchito.
Inde. Makina osinthira otsekera makina ndi malangizo a tepi odzaza ndi kasupe amasintha okha kuti agwirizane ndi makulidwe osiyanasiyana a zinthu. Izi zimathandiza kuti gawo lodyetsa la 24mm m'lifupi lisinthe moyenera pakati pa mapaketi apulasitiki ojambulidwa kuti agwiritse ntchito ma IC akuluakulu ndi makonzedwe olemera a mapepala popanda kufunikira kusintha zida zamanja kapena nthawi yopuma.
Monga opereka chithandizo chapadera cha zomangamanga za SMT, timasunga mndandanda wazinthu zomwe zilipo.Ma SKU a mafakitale opitilira 10,000Mwa kukhazikitsa maulalo olunjika a zinthu kuchokera ku fakitale kupita ku EMS, timachotsa ma markups wamba amalonda apakati. Izi zimatsimikizira kuti opanga padziko lonse lapansi amalandira mitengo yogulitsa ya tier 1, kutsatira zida zovomerezeka, komanso kutumiza mwachangu padziko lonse lapansi popanda nthawi yokhazikika yogulira kwa milungu 4-8.
Chodyetsa chilichonse cha ASM 24mm chimadutsa mu chizunguliro chovomerezeka cha 100-point automated calibration loop pogwiritsa ntchito high-precision optical calibration jigs tisanatumize. Timayesa XY linear backlash, tape advancing torque, ndi E-ID communication stability mpaka \(\pm25\mu\text{m}\). Lipoti lonse laukadaulo la calibration limapangidwa ndikuphatikizidwa ndi kutumiza kulikonse kwa hardware kuti zitsimikizire kuti plug-and-play field placement ikupezeka nthawi yomweyo.
Inde. Kuti tigwirizane ndi bajeti zosiyanasiyana za kampani ya CAPEX, timapereka mayunitsi atsopano oyambira komanso ma feeder a ASM 24mm okonzedwanso bwino komanso apamwamba kwambiri. Ma feeder athu okonzedwanso amasinthidwa, kutsukidwa kwambiri, kusintha zida, ndi kusinthidwanso kwa mapulogalamu kuti zitsimikizire kuti akukwaniritsa 98%+ ya miyezo yoyambirira ya magwiridwe antchito a makina.
Zoonadi. Zipangizo zathu zodyetsera zanzeru zokhala ndi tepi yayikulu zili ndi mabasi ophatikizidwa bwino, okhala ndi mapini ambiri agolide omwe amathandizira mokwaniraKugwirizanitsa deta ya SIPLACE E-ID. Gantry trolley yayikulu idzawerenga nthawi yomweyo mbiri ya EEPROM ya feeder yomwe ili mkati kuti igwirizane ndi mapulogalamu anu otumizira zinthu za CAD, kuteteza makonda a zigawo ndikutsatira kuchuluka kwa magawo amoyo bwino.
Kutumiza konse kwa zida kumathandizidwa ndi chitsimikizo chathu chokwanira (kuphatikiza zitsimikizo za nthawi yayitali zamagalimoto oyendetsa zinthu). Kuphatikiza apo, mainjiniya athu odzipereka amapereka chithandizo chaukadaulo chakutali maola 24 patsiku, masiku 7 pa sabata pakukhazikitsa mzere, kupanga ma pitch, ndi kukonza bwino, kuonetsetsa kuti palibe nthawi yogwira ntchito pansi panu yoyikira automation.
Konzani bwino magwiridwe antchito a mzere wanu wa SMT wokhala ndi voliyumu yayikulu pogwiritsa ntchito zida zoyezera bwino. Monga gwero lodzipereka lokhala ndiMa SKU opitilira 10,000 alipo, timachotsa ma markups a apakati kuti tipereke zinthu zapamwamba zogwirizana ndi OEM kwa opereka chithandizo cha EMS padziko lonse lapansi. Pindulani ndi ma loops okhazikika a 100% automated pre-shipping calibration ndi kutsatira kodalirika kwa zinthu padziko lonse lapansi.
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