ASM 40-Slot Feeder Trolley ndi njira yodyetsera yanzeru yopangidwira makina oyika a SIPLACE/ASM. Itha kukweza nthawi imodzi ma feed 40 a SMT amitundu yosiyanasiyana monga 8mm/12mm/16mm/24mm/32mm/44mm kuti akwaniritse kudyetsa koyenera komanso kodzichitira. Nthawi zambiri amagwiritsidwa ntchito molumikizana ndi mndandanda wa ASM X (monga X4i, X2S) ndi makina oyika a S, ndipo ndi gawo lalikulu la mizere yapakatikati ndi yayikulu yopanga ma SMT.
2. Ntchito zazikulu ndi maudindo
(1) Ntchito zazikulu
Kudyetsa m'malo osiyanasiyana: kumathandizira ma feed 40 kugwira ntchito nthawi imodzi kuti achepetse nthawi yosinthira zinthu.
Kusintha kwa mzere wofulumira: Trolley yonse yophatikizira imatha kudzazidwa ndi gulu lotsatira la zida kuti zitheke kusinthana kotentha.
Chizindikiritso chanzeru: Mitundu ina imathandizira RFID kapena sikani ya barcode kuti izindikire zomwe zapezeka.
Kugwirizana kwamphamvu: Kumagwiritsidwa ntchito pamitundu yonse ya ASM yamagetsi / pneumatic feeders (monga 0401, 0808, etc.).
(2) Udindo waukulu
Kupititsa patsogolo luso la kupanga: Chepetsani nthawi yosintha zinthu zamanja ndikuthandizira kupanga kosalekeza.
Chepetsani kuchuluka kwa zolakwika: Pewani zolakwika pakudyetsa pogwiritsa ntchito kadyedwe koyenera.
Kusintha kosinthika: Kugwiritsidwa ntchito kumitundu yambiri, batch yaying'ono (NPI) ndi mitundu yayikulu yopanga magulu.
3. Mafotokozedwe Aukadaulo
Zofotokozera za Parameters
Chiwerengero cha ma feed 40 (8mm/12mm/16mm/24mm/32mm/44mm feeders akhoza kusakaniza)
Makulidwe (utali × m'lifupi × kutalika) Pafupifupi 1200mm × 600mm × 1000mm (zitsanzo zenizeni zingasiyane pang'ono)
Kulemera Kwapang'onopang'ono pafupifupi 50-70kg (mpaka 100kg kapena kupitirira pamene yodzaza ndi zodyetsa)
Mphamvu yamagetsi Mitundu ina imathandizira pagalimoto yamagetsi (24V DC), mitundu wamba ndi mtundu wokankhira pamanja
Kuyika kulondola ± 0.1mm (kuwonetsetsa kuyika kolondola pakati pa chodyetsa ndi makina oyika)
Mitundu yogwiritsidwa ntchito SIPLACE X4i, X2S, SX mndandanda, mndandanda wa TX, ndi zina.
Mawonekedwe olumikizirana Mitundu yapamwamba kwambiri imathandizira kulumikizana kwa Profinet/Ethernet ndipo imalumikizidwa ndi dongosolo la MES
4. Mapangidwe apangidwe
(1) Kapangidwe ka makina
Thupi la chimango: aluminiyumu yamphamvu kwambiri / chimango chachitsulo chokhala ndi anti-vibration casters (ena okhala ndi brake function).
Masitima apamtunda: Mapangidwe a njanji yolondola amawonetsetsa kuti ma feeder amayikidwa bwino komanso amachotsedwa.
Positioning pins/clip: Amagwiritsidwa ntchito kukonza chodyetsa kuti apewe kugwedezeka ndi kupatuka.
(2) Magetsi (magetsi chitsanzo)
Servo drive motor: Imawongolera kuyimitsidwa kokha kwa ngolo yakuthupi ndi makina oyika.
RFID/barcode scanning module: Imazindikiritsa zokha zambiri za feeder.
Sensor system: Imazindikira ngati chodyetsa chayikidwa m'malo mwake.
(3) Ntchito zothandizira
Chizindikiro cha mawonekedwe a LED: Imawonetsa momwe masiteshoni amagwiritsidwira ntchito (monga opanda kanthu, kugwira ntchito, komanso kusowa kwa alamu).
Anti-static design: Imaletsa zinthu kuti zisaipitsidwe kapena kuonongeka ndi magetsi osasunthika.
5. Njira yogwiritsira ntchito
Kulowetsatu: Ikani chophatikizira pangolo yazinthu popanda intaneti, ndikumanga zidziwitso kudzera mudongosolo la MES kapena scanning barcode.
Kuyika makina oyika: Kankhirani ngolo yazinthu pamakina oyika ndikutseka malowo kapena pamanja.
Chizindikiritso chadongosolo: Makina oyika amawerengera zomwe amadyetsa ndikutsimikizira ngati zinthuzo zili zolondola.
Kupanga koyambira: Makina a SMT amatenga zinthu kuchokera pangolo yazinthu ndikuziyika molingana ndi pulogalamuyo.
Kusintha kwa mzere: Kupanga kukamalizidwa, ngolo yonseyo imatha kusinthidwa mwachangu ndi gulu lotsatira la ngolo zakuthupi.
6. Njira zopewera kugwiritsa ntchito
(1) Kuyika ndi kutumiza
Kuyang'ana kopingasa: Ngoloyo iyenera kuyikidwa pamalo athyathyathya kuti musamayende bwino chifukwa chopendekeka.
Njira yoyika ma feed: Onetsetsani kuti zodyetsa zonse zayikidwa mbali imodzi (zolemba zoyang'ana kunja).
Kutsekera cheke: Mukakankhira makina a SMT m'malo mwake, onetsetsani kuti loko yamakina ili m'malo kuti isatsekeke panthawi yopanga.
(2) Kusamalira tsiku ndi tsiku
Tsukani njanji ya kalozera pafupipafupi: Pukutani ndi nsalu yopanda fumbi kuti fumbi lisasokoneze kutsetsereka kwa chodyetsa.
Yang'anani kachipangizo: Onetsetsani kuti chowerengera cha RFID ndi sensor yamagetsi ikugwira ntchito bwino.
Mafuta azigawo zamakina: Onjezani mafuta pang'ono (monga Shell Gadus S2) panjanji ndi roller miyezi itatu iliyonse.
(3) Kuchita bwino
Osadzaza: Pewani kuunjika zinthu zolemera kapena zopatsa thanzi m'ngoloyo.
Chepetsani pang'onopang'ono pamene mukuyenda: Poyendetsa galimoto yamagetsi pa malo ogwirira ntchito, samalani kuti musapewe anthu ndi zipangizo.
Kuyimitsidwa kwadzidzidzi: Pamitundu yamagetsi, dziwani pomwe pali batani loyimitsa mwadzidzidzi.
7. Zolakwa ndi njira zothetsera
Cholakwika Chochitika Chotheka Njira yothetsera
Wodyetsa sangathe kudziwika 1. RFID tag yawonongeka
2. Sensor yawonongeka 1. Bwezerani chizindikirocho
2. Yeretsani kachipangizo
Kuyimitsa ngolo ndikokwanira 1. Pini yoyimirira yavala
2. Malo osagwirizana 1. Bwezerani pini yoyika
2. Sinthani malo a trolley
Trolley yamagetsi singasunthe 1. Batire yotsika
2. Kulephera kwa injini 1. Kulipiritsa
2. Lumikizanani pambuyo-kugulitsa kukonza
Wodyetsa satulutsa bwino 1. Sitima yowongolera ndi yopunduka
2. Chomangira chomangira ndichothina kwambiri 1. Konzani njanji yowongolera
2. Sinthani kukangana kwa chamba
8. Sinthani ndi kukhathamiritsa malingaliro
Ikani dongosolo la RFID: zindikirani momwe zinthu zimayendera ndikuchepetsa zolakwika zamanja.
Sinthani galimoto yamagetsi: sinthani trolley yamanja kuti ikhale yamtundu wodziyimira pawokha kuti musinthe bwino mizere.
Phatikizani dongosolo la MES: kwezani zambiri zogwiritsa ntchito zinthu munthawi yeniyeni kudzera pa mawonekedwe a Profinet.
9. Mwachidule
Galimoto yama station ya ASM 40 ndiye chida chothandizira pakupanga bwino kwa SMT. Mapangidwe ake osinthika, kuthekera kosintha zinthu mwachangu komanso kuzindikira kwanzeru kumatha kusintha kwambiri kuchuluka kwa makina oyika. Kuyika kolondola, kukonza nthawi zonse ndi ntchito yokhazikika ndizofunikira kuti zitsimikizire kuti ntchito yake ikhale yokhazikika kwa nthawi yayitali. Pazinthu zopanga misa, tikulimbikitsidwa kusankha mtundu wamagetsi kuti mupititse patsogolo kupanga bwino.