asm siemens smt kusankha ndikuyika makina tx1

ASM TX1 ndi makina apamwamba kwambiri opangidwa ndi makina opangidwa ndi ASM Pacific Technology Co., Ltd., opangidwa kuti azitha kusakaniza, kuyika zofunikira kwambiri pakupanga zamakono zamakono, komanso oyenera kuyika kwathunthu kuchokera ku zigawo za 0201 kupita ku zigawo zazikulu zooneka ngati zapadera.

1.2 Mafotokozedwe Aukadaulo

Zowonetsa Gulu Laumisiri

Kuyika Kolondola ±25μm @3σ (chip) / ±35μm @3σ (QFP)

Kuthamanga Kwambiri Kuyika 25,000 CPH (pansi pamikhalidwe yabwino)

Chigawo Processing Range 0201~150×150mm (L×W)

Maximum Component Kutalika 25mm

Mphamvu Yodyetsa Kufikira 120 8mm Malo Odyetsa

Board Kukula 50×50mm ~ 510×460mm (L×W)

Kukula kwa Makina 1,450×1,350×1,450mm (L×W×H)

Kulemera pafupifupi 1,800kg

Zofunika Mphamvu 400VAC 3-gawo 50/60Hz 15kVA

Zofunikira za Mpweya Woponderezedwa 5.5 ~ 6.5bar, Mpweya Woyera ndi Wowuma

II. Mfundo Yogwira Ntchito ndi Zomangamanga Zadongosolo

2.1 Mfundo yogwira ntchito

Zowongolera:

Linear motor imayendetsa XY axis

Kuwongolera kolondola kwambiri kwa ma grating otsekedwa-loop (kusamvana 0.1μm)

Masomphenya:

Kamera yam'mwamba: 30MP shutter yapadziko lonse CMOS

Kamera yotsika: 15MP+ laser kutalika kwake

Tekinoloje yapakati pa-ndege

Ndondomeko yoyika:

Mawu

Kuyika kwa PCB → kusankha zinthu → kuyika pakati pa ntchentche → kuzindikira kutalika → kuyika bwino → kutsimikizira mtundu

2.2 Zomangamanga zamakina

Makina amakina:

Chitsulo chachitsulo chotayira (chowonjezera kutentha <0.8μm/m℃)

Mpweya wa carbon fiber (kuchepetsa kulemera kwa 30%)

Njira yamagetsi:

Ulamuliro wa I/O wogawidwa

Real-time Industrial Ethernet (EtherCAT)

Pulogalamu yamapulogalamu:

SIPLACE OS idakhazikitsidwa Windows 10 IoT

Imathandizira kulumikizana kwa OPC UA protocol

III. Ubwino waukulu ndi luso laukadaulo

3.1 Ubwino wampikisano wamsika

Kulondola pakati pa kulondola ndi liwiro:

Ukadaulo wapadera woyika "SoftTouch" umachepetsa kuphulika kwazinthu

Kuwongolera kwamphamvu kwa Z-axis kumakwaniritsa kutalika kwa ± 5μm

Flexible mphamvu yopanga:

Kusintha kwachangu kwa mzere (<15 mphindi zonse makina osinthira makina)

Thireyi yazinthu zosakanikirana ndi tepi ya reel imagwiritsidwa ntchito nthawi imodzi

Intelligent Calibration System:

Automatic laser calibration of nozzle position

Kuwongolera kolipirira kutentha (± 0.5μm/℃)

3.2 Mfundo zaukadaulo zaukadaulo

Dongosolo lanzeru lodyetsa:

Kuyang'anira thanzi la Feida

Kukonzekera kolosera chakudya

Kuwongolera kwapamwamba:

Kukonzekera kwachitatu kokhotakhota

Vibration kupondereza algorithm

Dongosolo lotsimikizira zaubwino:

Kusanthula kwa SPC pa intaneti

3D solder phala kuzindikira mawonekedwe

IV. Zomwe zimagwirira ntchito komanso mtengo wakugwiritsa ntchito

4.1 Ntchito zazikulu

Kuyika kolondola kwambiri:

Thandizani kuyika kwa chigawo cha 01005

0.3mm phula labwino la QFP kukonza luso

Kukhathamiritsa mwanzeru:

Kukhathamiritsa kotsatizana koziika basi

Nozzle automatic distribution system

Kuyang'anira ndondomeko:

Kuwunika kwamphamvu kwa nthawi yeniyeni

Kutsimikizira kwa polarity kwazinthu zokha

4.2 Mtengo wa mzere wopanga

Kuwongolera bwino: 20% mwachangu kuposa m'badwo wam'mbuyomu wamitundu

Kupititsa patsogolo khalidwe: chiwerengero choyamba chopambana> 99.5%

Kuchepetsa mtengo: nthawi yosinthira mzere idachepetsedwa ndi 40%

Kupititsa patsogolo kusinthika: Thandizani kulowetsa kwa NPI mwachangu

V. Zolakwika wamba ndi njira zothetsera

5.1 Kugawa ma code olakwika ndi kukonza

Code mndandanda Zolakwika Gulu Njira zoyeserera zofananira

1xxx Cholakwika cha makina amakina Yang'anani njira yoyenda/mafuta/makina malire

2xxx Vuto la Vision System Yeretsani mandala / sungani gwero lowala / onani kulumikizana kwa kamera

3xxx Zolakwika pamakina odyetsa Tsimikizirani momwe amadyetsera / fufuzani lamba wazinthu / kusanja kwa sensor

4xxx Vuto la pulogalamu ya vacuum Dziwani payipi ya vacuum / nozzle yoyera / onani valavu ya solenoid

5xxx Control system error Yambitsaninso chowongolera/onani mawonekedwe a FPGA/kusintha firmware

5.2 Zolakwika zenizeni

E1205: Kupatuka kwa X-axis:

Chomwe chingayambitse: kuipitsidwa kwa sikelo ya grating/kulephera kwa ma motor

Kugwira: Yeretsani sikelo → sinthani chiyambi → yesani mphamvu yamoto

E2310: Kamera yakumunsi ilibe chidwi:

Chomwe chingakhale: Z-axis height sensor drift

Kugwira: Yendetsani kuyang'ana basi → Onani sensor ya laser

E3108: Kusokoneza kulumikizana kwa feeder:

Zomwe zingayambitse: CAN bus terminal resistor resistance

Kugwira: Yang'anani chopinga cha terminal (120Ω) → Yesani mawonekedwe a basi

VI. Njira yosamalira

6.1 Dongosolo lodzitetezera

Cycle Maintenance items Njira yokhazikika

Daily Machine kuyeretsa pamwamba nsalu yopanda fumbi + IPA kuyeretsa

Weekly Motion kalozera njanji yoyendera Buku loyang'anira kayendedwe kabwino

Kupaka mafuta kwa mwezi ndi mwezi Gwiritsani ntchito mafuta apadera (Kluber ISOFLEX)

Kutsimikizira Kulondola kwa Kotala Gwiritsani Ntchito bolodi yoyezera

Semi-pachaka Electrical system inspection Insulation test/ground resistance test

Chaka ndi chaka Comprehensive kukonza Manufacturer akatswiri ntchito zaumisiri

6.2 Kusamalira zigawo zikuluzikulu

Linear kalozera njanji:

Kutsuka: Gwiritsani ntchito nsalu zopanda lint + woyeretsa wapadera

Kupaka mafuta: Mafuta opangidwa ndi lithiamu, amadzaza miyezi itatu iliyonse

Dongosolo la vacuum:

Zosefera: Sinthani maola 500 aliwonse

Paipi: Kuzindikira kutayikira mwezi uliwonse

Optical System:

Kuyeretsa magalasi: Gwiritsani ntchito cholembera cha magalasi sabata iliyonse

Kusintha kwa gwero la kuwala: Kuzindikira kuwala kwa mwezi ndi mwezi

VII. Zolakwika zofala ndi malingaliro osamalira

7.1 Njira yodziwira zolakwika

mawu

Chochitika cholakwika → Chitsimikizo cholakwa cha HMI → Kuyesa kudzipatula kwa kagawo kakang'ono → Muyezo wazizindikiro → Kusintha kwa gawo → Kutsimikizira ntchito

7.2 Kuthetsa mavuto mwachizolowezi

Kuyikirapo:

Njira yoyendera: kusintha kwa kamera → kuvala kwa nozzle → PCB clamping

Dongosolo lokonza: sinthaninso → sinthani nozzle → sinthani mawonekedwe

Kuponya kwakukulu:

Njira yoyendera: kuzindikira vacuum → kutalika kwa gawo → malo odyetsera

Dongosolo lokonza: mphuno yoyera → sinthani kutalika → sinthani chodyetsa

Phokoso lachilendo la makina:

Njira yowunikira: kalozera wa mzere → kukanikiza kwa lamba → kunyamula magalimoto

Dongosolo lokonza: kalozera woyera → sinthani zovuta → sinthani zonyamula

VIII. Malangizo okonzekera ndi kukweza

8.1 Njira yokonza pang'onopang'ono

Mlingo Wolakwa mtundu Nthawi yoyankhira Maluso ofunikira

L1 Mavuto Ogwiritsa Ntchito Pompopompo Ogwiritsa ntchito

L2 Kulephera kosavuta kwa Hardware Mkati mwa maola 4 Katswiri Wachichepere

Kulephera kwa dongosolo la L3 Complex Mkati mwa maola 24 injiniya wamkulu

Kulephera kwa gawo la L4 Kore mkati mwa maola 48 Wopanga ukadaulo wothandizira

8.2 Sinthani malingaliro okhathamiritsa

Kusintha kwa Hardware:

Kuyika mutu wolondola kwambiri (± 15μm)

Sinthani kukhala kamera ya 10MP yothamanga kwambiri

Kusintha kwa mapulogalamu:

Ikani Advanced Process Control suite

Yambitsani kukhathamiritsa kwa ma algorithm a AI

Kuphatikiza dongosolo:

Kulumikizana ndi dongosolo la MES/ERP

Zindikirani ntchito yakutali ya matenda

IX. Kusintha kwaukadaulo komanso kaimidwe ka msika

9.1 Njira yobwereza zinthu

2018: Kutulutsidwa kwa mtundu woyambira wa TX1

2020: Sinthani makina owongolera zoyenda

2022: Njira yophatikizira yodyera mwanzeru

2024 (kukonzekera): Mtundu wowoneka bwino wa AI

9.2 Kuyerekeza kwazinthu zopikisana

Parameters ASM TX1 Competitive product A Competitive product B

Kuyika kolondola ±25μm ±30μm ±35μm

Kuthamanga kwakukulu 25k CPH 23k CPH 20k CPH

Nthawi yosintha mzere <15 mphindi 25 mphindi 30

Kugwiritsa ntchito mphamvu moyenera 0.9kW/kCPH 1.2kW/kCPH 1.5kW/kCPH

Intelligence level Advanced Intermediate Basic

X. Chidule ndi machitidwe abwino

10.1 Malangizo ogwiritsira ntchito

Kuwongolera zachilengedwe:

Kutentha: 23 ± 2 ℃

Chinyezi: 50 ± 10% RH

Kugwedezeka: <0.5G (5-200Hz)

Zolinga zogwirira ntchito:

Preheat kwa mphindi 15 tsiku lililonse

Bwezerani magawo a makina nthawi zonse

Gwiritsani ntchito zogulitsira zoyambirira

Maphunziro a anthu:

Maphunziro a oyendetsa ovomerezeka (masiku atatu)

Maphunziro apamwamba okonza (masiku 5)

10.2 Zoyembekeza zogwiritsa ntchito

ASM TX1 ndiyoyenera makamaka:

Kupanga zamagetsi zamagalimoto

Zamagetsi ogula apamwamba kwambiri

Medical zida zamagetsi msonkhano

Aerospace electronics

Zida zoyankhulirana za 5G

Kudzera mu kasamalidwe kasamalidwe ka sayansi komanso luso laukadaulo, TX1 imatha kutsimikizira:

Kugwiritsa ntchito zida> 90%

Nthawi yapakati pakati pa zolephera> maola 5,000

Kuchepetsa mtengo wantchito ndi 25%

Ndibwino kuti ogwiritsa ntchito akhazikitse njira yodzitetezera yodzitetezera ndikusunga mgwirizano wapamtima ndi chithandizo chaukadaulo cha ASM kuti awonetsetse magwiridwe antchito a zida ndikupeza phindu labwino kwambiri pakugulitsa.