asm siemens x4i smt makina oyika

What is the ASM Siemens X4i SMT placement machine?

The Siemens SMT machine X4 (SIPLACE X4) is a high-performance SMT placement system developed by ASM Assembly Systems (formerly Siemens SMT division). As one of the most advanced models in the SIPLACE X series, the X4 is engineered for exceptional precision, speed, and flexibility. It is ideal for high-end manufacturing environments such as consumer electronics, automotive electronics, medical devices, and communication equipment.

Ubwino wa mankhwala

Kuthamanga kwapamwamba kwambiri: mpaka 150,000 CPH (zigawo pa ola), zoyenera kupanga zambiri.

Kuyika bwino kwambiri: ± 25μm @ 3σ (Cpk≥1.0), imatha kuyika zigawo zazing'ono kwambiri monga 01005 (0.4×0.2mm).

Mapangidwe osinthika osinthika: amathandizira kasinthidwe ka cantilever angapo, scalability amphamvu, ndikusintha pazosowa zosiyanasiyana zopanga.

Njira yodyetsera mwanzeru: imathandizira lamba, ma disc, ndi ma chubu, imadziwikiratu mtundu wa feeder, ndikuchepetsa nthawi yosinthira mzere.

Mawonekedwe apamwamba kwambiri: amagwiritsa ntchito makamera okwera kwambiri komanso ma aligorivimu anzeru opangira zithunzi kuti atsimikizire kuyika bwino kwambiri.

Kupulumutsa mphamvu ndi kuteteza chilengedwe: kumakulitsa kuwongolera koyenda, kumachepetsa kugwiritsa ntchito mphamvu, komanso kumachepetsa kutulutsa mpweya wa kaboni popanga.

Makampani 4.0 amagwirizana: amathandizira kuwunika kwakutali, kusanthula deta komanso kukonza zolosera kuti zitheke kupanga bwino.

Mfundo yogwira ntchito

Makina oyika a Nokia X4 amagwiritsa ntchito matekinoloje otsatirawa kuti akwaniritse kuyika kwachangu komanso kolondola kwambiri:

Kuyika kofanana kwa Multi-cantilever:

Amagwiritsa ntchito ma cantilever 4 odziyimira pawokha (posankha mitundu ina), cantilever iliyonse imatha kugwira ntchito palokha kuti ipangitse bwino.

Ukadaulo wa Flying centering (Flying Vision):

Zigawo zonse zowoneka bwino pakuyenda, kuchepetsa nthawi yopumira, ndikuwonjezera liwiro loyika.

Kuyendetsa bwino kwambiri kwa mzere wamoto:

Amagwiritsa ntchito ma injini amzere (m'malo mwa ma servo motors) kuti akwaniritse kuthamanga kwambiri komanso kuwongolera koyenda bwino kwambiri.

Mawonekedwe anzeru:

Kamera yam'mwamba: imagwiritsidwa ntchito pozindikiritsa zinthu, kukonza ngodya komanso kuzindikira zolakwika.

Kamera yopita pansi: yogwiritsidwa ntchito pozindikiritsa mfundo za PCB kutsimikizira malo olondola.

Vacuum adsorption system:

Gwiritsani ntchito vacuum nozzle yolondola kwambiri kuti igwirizane ndi zigawo zamitundu yosiyanasiyana kuti mutsimikize kuti mukutolera ndikuyika mokhazikika.

Kusamalira mwanzeru kudyetsa:

Zindikirani zokha mtundu wa feeder ndi malo ake kuti muchepetse kuchitapo kanthu pamanja.

Mbali zazikulu

Kuyika kothamanga kwambiri Kufikira 150,000 CPH, koyenera kupanga zambiri

Kulondola kwambiri ± 25μm @ 3σ, kumathandizira 01005 zigawo zazing'ono kwambiri

Kusintha kosinthika Kuchuluka kwa cantilever kuti kukwaniritse zosowa zosiyanasiyana zopanga

Kudyetsa mwanzeru Chizindikiritso chodziwikiratu cha zodyetsa, kuchepetsa nthawi yosinthira mzere

Kamera yowoneka bwino kwambiri + AI algorithm yowongolera kuyika bwino

Mapangidwe opulumutsa mphamvu Konzani kagwiritsidwe ntchito ka mphamvu ndikuchepetsa ndalama zogwirira ntchito

Thandizo la Viwanda 4.0 Kuthandizira kuwunika kwakutali, kusanthula deta, kukonza zolosera

Zofotokozera

Zofotokozera za Parameters

Kuyika liwiro Kufikira 150,000 CPH

Kuyika bwino ±25μm @ 3σ (Cpk≥1.0)

chigawo osiyanasiyana 01005 (0.4×0.2mm) ~ 30×30mm, pazipita kutalika 12.7mm

PCB kukula Osachepera 50×50mm, pazipita 510×460mm

Kuchuluka kwa chodyetsa Kumathandizira ma 72 8mm tepi feeders (owonjezera)

Kukula kwa makina Pafupifupi 2.5m×1.8m×1.5m (utali × m'lifupi × msinkhu)

Kulemera pafupifupi 2,800kg

Mphamvu zofunikira 400V AC, 50/60Hz, 16A

Woponderezedwa mpweya 6bar, woyera ndi youma

Kusamala kuti mugwiritse ntchito

Zofunikira zachilengedwe:

Kutentha: 20 ~ 26 ℃ (mulingo woyenera ntchito kutentha)

Chinyezi: 40 ~ 60% RH (peŵani magetsi osasunthika)

Imateteza fumbi komanso kunjenjemera kuti makinawo azigwira ntchito mokhazikika

Kukonza tsiku ndi tsiku:

Yeretsani mphuno, lens ya kamera, ndi njanji ya feeder nthawi zonse

Onani ngati vacuum system ikutha

Mafuta osuntha mbali zonse

Mafotokozedwe a ntchito:

Onetsetsani kuti feeder yayikidwa bwino posintha mizere

Pewani kupatuka kwa PCB kuti mupewe zolakwika zokwera

Sanjani makina nthawi zonse kuti muwonetsetse kuti akukweza molondola

Zokhudza chitetezo:

Valani anti-static wristband mukamagwira ntchito

Palibe kulowererapo pamanja komwe kumaloledwa pamene makina akugwira ntchito

Gwiritsani ntchito batani loyimitsa mwadzidzidzi pakagwa ngozi

Common faults and solutions

1. Vision system error

Zomwe zingatheke:

Lens ya kamera ndi yakuda

Gwero la kuwala sikuwala mokwanira

Deta yoyezera yatayika

Yankho:

Yeretsani mandala a kamera ndi gwero lowunikira

Konzaninso dongosolo la masomphenya

Onani ngati gwero la kuwala ndi labwinobwino

2. Nozzle problem 

Zomwe zingatheke:

Mphuno yatsekedwa kapena kuwonongeka

Kuthamanga kwa vacuum kosakwanira

Mtundu wa Nozzle sufanana

Yankho:

Bwezerani kapena yeretsani mphuno

Yang'anani pampu ya vacuum ndi payipi

Tsimikizirani kasinthidwe ka nozzle mu pulogalamuyi

3. Feeder error

Zomwe zingatheke:

Feeder sinayikidwe bwino

Zigawo zimagwiritsidwa ntchito kapena zinthuzo zimakhazikika

Kulephera kwa kulankhulana

Yankho:

Ikaninso feeder

Yang'anani momwe zinthu ziliri ndikuwonjezeranso zigawo

Onani cholumikizira cha feeder

4. Zoyenda dongosolo cholakwika

Zomwe zingatheke:

Kupanikizana kwa gawo la makina

Servo drive kulephera

Kulephera kwa sensa

Yankho:

Yang'anani ngati njanji yowongolera ndi zomangira za lead zili zosalala

Yambitsaninso servo drive

Onani kulumikizana kwa sensor

5. Conveyor belt error

Zomwe zingatheke:

PCB yakhazikika

Kulephera kwa sensa

Vuto lochunira m'lifupi

Yankho:

Chotsani pamanja PCB yokhazikika

Onani mawonekedwe a sensor

Konzaninso m'lifupi mwake

Makina oyika a Siemens X4 asanduka chisankho chabwino kwambiri chopangira zida zamagetsi zapamwamba kwambiri, kuthamanga kwambiri, kulondola kwambiri, kusinthika kosinthika komanso kasamalidwe kanzeru. Kupyolera mu kukonza ndi kugwira ntchito moyenera, zida zogwirira ntchito zimatha kukulitsidwa, nthawi yocheperako imatha kuchepetsedwa, komanso kupanga bwino.

Makampani ogwira ntchito:

Consumer electronics (mafoni am'manja, mapiritsi)

Zamagetsi zamagalimoto (ECU, masensa)

Zida zamankhwala (PCB yolondola kwambiri)

Zida zoyankhulirana (5G module)

Ngati mukufuna kupititsa patsogolo kupanga, tikulimbikitsidwa kuphatikiza pulogalamu ya ASM ya SIPLACE kuti mukwaniritse dongosolo lanzeru komanso kusanthula deta kuti muthe kupanga bwino.