siplace siemens smt makina oyika d4i

1. Makhalidwe apamwamba ndi ubwino wa mankhwala

1. Maonekedwe amsika

Siemens D4i (SIPLACE D4i) ndi chitsanzo cha ASM chapamwamba kwambiri, chosakanikirana chapamwamba, chosakanikirana ndi zipangizo zamagetsi zamagalimoto, zipangizo zachipatala, zamlengalenga ndi zina zomwe zimakhala ndi zofunikira zodalirika kwambiri.

2. Ubwino wampikisano wapakati

Kuyika kolondola kwambiri: ±15μm @ 3σ (Cpk≥1.67), mulingo wapamwamba kwambiri pamsika

Kupanga kwanzeru kosinthira: Njira yolipirira nthawi yeniyeni yoyendetsedwa ndi AI

Kukula kwanthawi yayitali: kuthandizira kusinthika kosinthika kwa cantilever / quadruple cantilever

Kupanga kwa Zero-defect: Integrated 3D SPI (solder paste kuzindikira) mayankho otsekedwa

Makampani 4.0 okonzeka: kuthandizira kwawo kwa OPC UA ndi ma protocol a SECS/GEM

II. Kusanthula mozama mfundo zaukadaulo

1. Njira yoyendetsera kayendetsedwe kake

Nano-level linear magnetic levitation drive (ukadaulo wapatent)

Gwiritsani ntchito kalozera wosalumikizana ndi maginito kuti muchepetse kukangana kwamakina

Kuthamanga mpaka 5G, kuthamanga kwachangu <0.1%

Six-degree-of-freedom compensation system

Kubwezera nthawi yeniyeni kwa PCB kusinthika / kukulitsa kutentha (kulondola ± 3μm)

2. Zomangamanga zogwirira ntchito

Magawo a Subsystem Technical Mafotokozedwe ogwira ntchito

Kamera yokwera kwambiri ya 50MP yapadziko lonse lapansi, 200fps 01005 chigawo cha 3D morphology kumanganso

Muyeso wa kutalika kwa laser wa infrared 0.1μm resolution Pad coplanarity kuzindikira

Kuwala kowoneka bwino kwa 8-wavelength kusinthika kwa LED Chotsani kusokoneza kwazinthu zowunikira

3. Njira yodyetsera mwanzeru

iFeeder 4.0 wodyetsa wanzeru

Chip cha RFID chomangidwa kuti chidziwike zinthu zokha

Pressure sensor monitors tape tension

Ntchito yokumbukira kukonza zolosera

III. Zofunikira zazikulu zogwirira ntchito

Tsatanetsatane wa gulu la chizindikiro Parameter

Kuyika mphamvu 01005 ~ 45×45mm (kutalika pazipita 25.4mm)

Theoretical speed Single cantilever 25,000CPH, cantilever anayi 100,000CPH

Kubwereza kulondola ±15μm (3σ)

Nthawi yosintha mzere <3 mphindi (dongosolo lowongolera maphikidwe)

Kudyetsa mphamvu 120 8mm zakuthupi malo + 20 masiteshoni zinthu thireyi

IV. Zochitika zofananira ndikugwiritsa ntchito

Mtengo wapatali wa magawo ECU

Kukonza zida za QFN 0.3mm phula

Kumanani ndi zodalirika za AEC-Q100

Zipangizo zachipatala zoyikiridwa

Kukonzekera kwapadera kwa zigawo za biocompatible

100% 3D kuzindikira ndi traceability

Zamagetsi zankhondo

Special odana ndi kugwedera okwera ndondomeko

Chitetezo cha gulu lankhondo la ESD

V. Mafotokozedwe ofunikira

1. Zofunikira pakuwongolera chilengedwe

Kutentha ndi chinyezi: 23±1℃/50±5%RH (kutentha kosasintha ndi chinyezi msonkhano)

Ukhondo: ISO Kalasi 6 (≤35,200 tinthu pa kiyubiki mita)

Anti-static: Kukana kwapansi 1MΩ~1GΩ

2. Zokonza tsiku ndi tsiku

Tsiku ndi Tsiku:

Akupanga kuyeretsa nozzle (40kHz/15min)

Kutsuka mayendedwe (nsalu yapadera yopanda fumbi)

Sabata iliyonse:

Mafuta owongolera mzere (Klüber grease)

Kuyang'ana kwa kusefa kwa jenereta ya vacuum

Mwezi uliwonse:

Servo motor encoder calibration

Mayeso a Vision system MTF

VI. Mtundu wodziwika bwino wa matenda ashuga

Khodi yolakwika Kusanthula chifukwa Choyambitsa Dongosolo lokonzekera Njira zodzitetezera

D4i-201 Mpweya wosadziwika bwino wa kalozera wamaginito 1. Yambitsaninso dalaivala wamagalimoto

2. Pangani calibration ya AutoGap kuti mupewe kulephera kwadzidzidzi kwa mphamvu

D4i-308 Kuthamanga kwa mpweya kusinthasintha> 5% 1. Yang'anani valavu ya solenoid V204

2. Bwezerani m'malo mwa vacuum fyuluta ndikuwunika mapindikira tsiku lililonse

D4i-522 Kuzindikira kutalika kwa chigawo chifukwa cha kulolerana 1. Yeretsani zenera la laser rangefinder

2. Yang'aniraninso nsonga ya Z kuti mupewe kuwala kwamphamvu komwe kumawala pamalo oyezera

D4i-417 Material station communication timeout 1. Bwezerani iFeeder kulankhulana module

2. Yang'anani RFID mlongoti Nthawi zonse fufuzani zinthu siteshoni cholumikizira

VII. Njira yokonza mwaukadaulo

1. Zolondola kutengeka kutengeka processing otaya

Pangani ma calibration wamba a ISO-9288

Yang'anani deta yakugwedezeka kwachilengedwe (ikufunika <0.5μm/s²)

Sinthaninso chiwongola dzanja chamafuta

Konzani magawo a servo gain

2. Njira yothetsera mavuto

Zodabwitsa: Kukwera mwachisawawa

Njira zothetsera mavuto:

Yang'anani kulephera kwapansi (mukufunika <4Ω)

Unikani magawo a PID a loop control loop

Tsimikizirani vacuum ya PCB (yofunikira> 80kPa)

VIII. Chisinthiko chaukadaulo

Kuphatikizika kwa mapasa a digito: Kuneneratu kwanthawi yeniyeni yaukadaulo wokwera

Masomphenya a madontho a Quantum: Tekinoloje yozindikiritsa gawo la Nano-level

Zodzichiritsa zokha: Kukonza zodzitchinjiriza za zida zazikulu

Chidziwitso: D4i iyenera kugwiritsidwa ntchito ndi nsanja ya SIPLACE X mndandanda. Ndibwino kuti muzichita zodzitetezera maola 5000 aliwonse, omwe amachitidwa ndi akatswiri ovomerezeka a ASM. Chitsanzochi ndi choyenera kwambiri pakupanga makina amagetsi amtundu wa IATF16949 omwe amafunikira "ziro zolakwika".