asm siplace feeder 24mm 00141273

1. Zinthu zazikuluzikulu ndi magawo aukadaulo

Kuyika kwachitsanzo

Chitsanzo: 00141273, ndi ya ASM X yodyetsa mndandanda, yopangidwira 24MM m'lifupi tepi, imathandizira kudyetsa njira imodzi, ndipo ilibe ntchito za sensa monga kudziwika kwa tepi m'mphepete mwa tepi ndi kusinthasintha kwa gawo.

Kamangidwe kamangidwe:

Makina a Reel: Amasinthira ku reel 7-inch kapena 13-inchi m'mimba mwake, motsogozedwa ndi ma stepper motors kuti akwaniritse chakudya chamatepi cholondola kwambiri.

Chipangizo chomangira tepi: chimatengera chivundikiro chotalikirapo komanso kamangidwe ka magawano kuti awonetsetse kuti tepi ya 24MM imayenda bwino ndikupewa kuthamangitsidwa kapena kupanikizana.

Njira yotumizira: Zida zopangira zimagwirizana ndi gudumu lolumikizana, ndipo kusintha kwa masitepe kumakhudza 4MM, 8MM, 12MM, 16MM, ndi 20MM kuti akwaniritse zosowa za magawo osiyanasiyana.

Tape rewinding gudumu: Integrated chapamwamba tepi kuvula ntchito kusunga tepi woyera ndi kuchepetsa kulowererapo pamanja.

Mfundo yogwirira ntchito: Mutu wa chigamba umayambitsa chowongolera chowongolera kudzera pa siginecha yamakina, imayendetsa tepi patsogolo sitepe imodzi, ndikutumiza gawolo kumalo onyamula. Njira yonseyi imadalira kuyang'anira pamanja momwe zinthu zilili.

Zochitika zoyenera

chigawo mtundu: amathandiza zigawo zapakati ndi zazikulu ndi 24MM zinthu Mzere ma CD ma CD, monga QFP (quad lathyathyathya phukusi), SOP (yaing'ono autilaini phukusi), zolumikizira, thiransifoma, etc., amene chimagwiritsidwa ntchito magetsi magalimoto, zipangizo kulankhulana, ulamuliro mafakitale ndi zina.

Kusintha kwa makina: Kugwirizana ndi makina oyika a ASM SIPLACE X othamanga kwambiri, makamaka oyenera mizere yopangira yomwe imafunikira chakudya chokhazikika komanso yotsika mtengo, ndipo imatha kuchepetsa nthawi yopumira pokonzekera zinthu zapaintaneti (Dockstation).

2. Ubwino waukulu

Kukhazikika kwamakina ndi kukhazikika

Wopangidwa ndi zida zamphamvu kwambiri za aluminiyamu aloyi ndi zida zolondola, zimakhala ndi kukana kolimba ndipo zimatha kuthamanga mosalekeza kwa maola masauzande ambiri popanda kulephera.

Kukonzekera kopanda phokoso kumachepetsa kutayika kwa zipangizo zamagetsi ndipo kumakhala ndi ndalama zochepetsera zowonongeka, zomwe zimakhala zoyenera kwa nthawi yayitali yopanga katundu wambiri.

Kuchita bwino kwa mtengo

Poyerekeza ndi ma feeder anzeru okhala ndi masensa, mtengowo umachepetsedwa ndi 30% -40%, ndipo palibe zida zowonjezera zowonjezera (monga XFVS calibrator) zomwe zimafunikira mabizinesi ang'onoang'ono ndi apakatikati omwe ali ndi bajeti zochepa.

Mapangidwe a tchanelo chimodzi amachepetsa kugwira ntchito kwa odyetsa zinthu ndikuwongolera kuchuluka kwa kagwiritsidwe ntchito ka malo opangira zinthu za SMT, omwe ali oyenera kupanga magulu ang'onoang'ono amitundu ingapo.

Kuchita bwino ndi kukonza

Njira yoyika tepi yakuthupi ndiyokhazikika, ndipo gudumu lowongolera ndi gudumu la synchronous limagwiritsidwa ntchito poyimitsa mwachangu kuti muchepetse nthawi yosokoneza.

Mawonekedwe a modular amathandizira kuphatikizika mwachangu, ndipo magiya, zisoti zokakamiza ndi magawo ena osatetezeka amatha kusinthidwa padera, ndipo kuwongolera kumakhala kochepa.

3. Mauthenga olakwika wamba ndi kusanthula chifukwa

Kulephera kwamakina

Tepi yakuthupi yatsekedwa/yokakamira:

Choyambitsa: Chophimba choponderezedwa ndi chopunduka, njanji yowongolera ndi yoyipa, mano a giya ogwirizana amavalidwa, kapena m'mphepete mwa tepiyo wawonongeka.

Kagwiridwe ka ntchito: Tepi yakuthupi siyingapite patsogolo, ndipo mutu wa SMT nthawi zambiri umayamwa kapena kuponya zinthuzo.

Kudyetsa kuchepetsa / mtunda wolakwika:

Chifukwa: Kusiyana kwa giya ya stepper ndi yayikulu kwambiri, sitepeyo yatayika, kapena lamba wopatsira ndi womasuka.

Kagwiridwe kake: Malo onyamula chigawocho amachotsedwa, zomwe zimapangitsa kuti chigambacho chisagwirizane kapena kugundana.

Kulephera kwa tepi:

Chifukwa: Kasupe wa gudumu loyendetsa tepi watopa, njira ya ratchet yawonongeka, kapena kugwedezeka kwa tepi yapamwamba sikukwanira.

Magwiridwe: Tepi yakumtunda yopukutidwa ndiyoyipitsidwa, tepi yakuthupi imangiriridwa, kapena zida zimakhudzidwa.

Kulephera kwa magetsi

Galimoto siyikuyenda / kuyimitsa kudyetsa:

Chifukwa: kulephera kwa bolodi la oyendetsa, kulumikizidwa kwa mzere wamagalimoto kapena kulumikizidwa bwino kwamagetsi.

Magwiridwe: wodyetsa samayankha, chigamba chodikirira nthawi yodikirira alamu.

Kutentha kwachilendo:

Chifukwa: Kuchulukitsitsa kwa injini, giya meshing yothina kwambiri kapena kutentha kosakwanira.

Magwiridwe: wodyetsa pamwamba kutentha limatuluka mwachilendo, amene akhoza limodzi ndi fungo.

Kusakhazikika kwadongosolo

Kuwonjezeka kwa kuponya:

Chifukwa: wokhotakhota unsembe tepi, chigawo makulidwe kuzindikira kupatuka kapena kusakwanira vacuum kuyamwa.

Magwiridwe: Mutu wa chigamba nthawi zambiri umaponyera zinthu, zomwe zimakhudza kupanga bwino komanso mtengo wazinthu.

Alamu yogwirizana ndi zida:

Chifukwa: kuvala kwa zilembo za feeder, cholakwika chozindikiritsa mtundu kapena mtundu wa firmware wamakina osagwirizana.

Magwiridwe: Makina a chigamba amalimbikitsa "mtundu wa feeder sagwirizana" kapena "chipangizo chosaloledwa".

4. Njira zosamalira

Kusamalira tsiku ndi tsiku (kusintha kulikonse / tsiku lililonse)

Kuyeretsa:

Gwiritsani ntchito burashi kuti muchotse zotsalira, fumbi ndi madontho a mafuta pazitsulo zowongolera, mawilo osakanikirana ndi mawilo onyamula kuti ateteze zonyansa kuti zisakhudze kulondola kwa kufalitsa kwa tepi.

Yang'anani mkati mwa chivundikiro choponderezedwa ndi mbale yolekanitsa kuti muwonetsetse kuti palibe zinyalala zamagulu kapena zotsalira za tepi.

Kuyang'ana kowoneka:

Yang'anani ngati tepiyo ikuyenda bwino komanso ngati pali zizindikiro za kupatuka kapena kupanikizana; fufuzani ngati mbali zotumizira monga magiya ndi unyolo ndizotayirira kapena zatha.

Tsimikizirani kuti gudumu lonyamula limayenda bwino ndipo palibe kusokonekera kwachilendo kwa kusenda kwapamwamba kwa tepi.

Kusamalira mwezi uliwonse

Kupaka mafuta ndi kumangitsa:

Ikani mafuta odzola apadera (monga mafuta oyera amtundu wa chakudya) ku seti ya giya, shaft yotumizira ndi magawo otsetsereka kuti muchepetse mikangano ndi kuvala.

Yang'anani ndikumangitsa zomangira za nyumba yoperekera chakudya, njanji zowongolera ndi mota kuti musamasuke chifukwa cha kugwedezeka.

Mayeso ogwira ntchito:

Gwiritsani ntchito tepi yokhazikika kuti muyese njira yodyetsera ndikutsimikizira momwe ma stepper motor amayankhira, kulondola kwa masitepe (zolakwika ziyenera kukhala ≤± 0.02mm) ndi kulumikizana kwa magudumu.

Yesani mphamvu zotanuka za chivundikiro choponderezedwa kuti muwonetsetse kuti zitha kukonza mzere wazinthu popanda kuwononga zigawozo.

Kotala mozama kukonza

disassembly ndi kuyendera chigawo:

Chotsani njanji yolondolera, gudumu lolumikizana ndi mawilo onyamula, yeretsani bwino ndikuyang'ana mavalidwe, ndikusintha magiya owonongeka kwambiri ngati kuli kofunikira.

Yang'anani kukana ndi kutsekemera kwa ma stepper motor winding kuti muchotse zoopsa zobisika za kulephera kwamagetsi.

Kusintha kwadongosolo:

Gwiritsani ntchito zida zapadera (monga chowongolera chodyetsa) kuti mutsimikizire kulondola kwa masitepe ndi kufanana kwa kaphatikizidwe kazinthu kuti muwonetsetse kuti kupatuka kwa malo kuli mkati mwazovomerezeka.

Tsimikizirani kulumikizana pakati pa chodyetsa ndi makina oyika, chotsani zolumikizana ndi okosijeni, ndikuwonetsetsa kuti ma siginecha akhazikika.

Kukonza kokwanira pachaka

Kuyeretsa kwathunthu ndi kuyezetsa magwiridwe antchito:

Chitani akupanga kuyeretsa pa wodyetsa kuchotsa mkati dothi ndi kutulutsa zotsalira; perekaninso mafuta opaka nthawi yayitali.

Yesani kukwera kwa kutentha ndi magawo a vibration pothamanga mokwanira kwa maola 8 mosalekeza kuti muwone kulimba.

Kusintha magawo okalamba:

Sinthani zida zonse zovala (monga akasupe, malamba, zosindikizira) ndi ma waya okalamba kuti mupewe kuwonongeka mwadzidzidzi.

Sinthani firmware board board (ngati ilipo) kuti igwirizane ndi makina oyika.

V. Malingaliro osamalira ndi kuthetsa mavuto

1. Pretreatment ndi malo olakwa

Kuyang'ana maonekedwe:

Yang'anani ngati nyumba yodyetserako ndiyopunduka, ngati zida zilibe mano, komanso ngati mawonekedwe a chingwe awonongeka mwakuthupi.

Onani ngati pali zinthu zakunja zomwe zikutsekereza njira ya lamba, komanso ngati ma meshing a gudumu lolumikizana ndi dzenje lamba ndizabwinobwino.

Kuzindikira kwamagetsi:

Gwiritsani ntchito ma multimeter kuti muwone kukana kwa coil ya stepper motor kuti mutsimikizire ngati ndiyofupika kapena yotseguka; fufuzani ngati magetsi a magetsi a board oyendetsa galimoto ali okhazikika.

Werengani nambala yophatikizira (monga kusokoneza kulumikizana, kuchuluka kwa mota) kudzera pamakina oyika, ndikuchepetsa kuchuluka kwa vuto limodzi ndi zolakwikazo.

2. Kukonza dongosolo lamakina

Kupanikizana kwa lamba / kupatuka:

Tsukani njanji yowongolera ndi gudumu lolumikizana, ndikusintha kupanikizika kwa chivundikiro champhamvu; ngati m'mphepete mwa lamba wa zinthu wawonongeka, sinthani mpukutu watsopanowo kapena chepetsani gawo lomwe lawonongeka.

Yang'anani mlingo wofananira wa gudumu la synchronous wheel ndi dzenje lamba, ndikugaya kapena kusintha gudumu lolumikizana ngati kuli kofunikira.

Kupatuka kwa sitepe yolondola:

Sinthani magawo a stepper motor drive ndikusintha mtengo wamalipiro a gear gap; ngati zidazo zavala kwambiri, zida zoyika zida ziyenera kusinthidwa zonse.

Kulephera kubwezeretsa tepi:

Bwezerani gudumu lonyamula kasupe kapena makina a ratchet, ndikusintha mphamvu ya lamba wapamwamba kuti ikhale yoyenera (yomwe ingayesedwe ndi mita yothamanga).

3. Kukonza magetsi ndi dongosolo

Moto susuntha:

Yang'anani ngati waya wolumikizira mota ndi wotayirira kapena wothiridwa okosijeni, phatikizanso pulagi kapena m'malo mwa chingwe; ngati dalaivala bolodi alephera, akatswiri ayenera kuchita Chip-level kukonza kapena m'malo gawo.

Kuponya kwakukulu:

Sinthaninso kutalika kwa Z-axis ndi kuyamwa kwa vacuum kwa mutu wa chigamba kuti muwonetsetse kulumikizana bwino pakati pa nozzle ndi chigawocho; onani ngati malo oyika tepi ya feeder akufanana ndi ma PCB.

Zogwirizana ndi zida:

Yeretsani chizindikiro cha feeder ndikumatanso ngati kuli kofunikira; sinthani firmware yamakina kukhala mtundu womwe umathandizira mtundu uwu wa feeder.

4. Kutsimikizira magwiridwe antchito a makina

Calibration ndi kuyesa:

Ikani tepi yoyezera, tsimikizirani kufanana kwake ndi kusasinthasintha kwa tepiyo, ndikuwonetsetsa kuti kuyika kwake kukugwirizana ndi muyezo (zolakwika ≤± 0.02mm).

Chitani mayeso oponya pa makina oyika. Pokhapokha mutathamanga mosalekeza kwa ola la 1 popanda zovuta zomwe zitha kupangidwa.

Malingaliro odzitetezera:

Khazikitsani fayilo yokonza chakudya kuti mujambule mbiri yokonza ndi zidziwitso zosintha zina kuti muthandizire kukonza zolosera (monga kusanthula mavalidwe a zida kudzera mu vibration spectrum).

Nthawi zonse gwiritsani ntchito zida zapadera (monga calibrator ya feeder) kuti muwongolere molondola kuti muwonjezere moyo wautumiki ndikuchepetsa chiwopsezo cha kutsika mwadzidzidzi.

VI. Mwachidule ndi njira zodzitetezera

Zomwe zikuyenera kugwiritsidwa ntchito: Ikani patsogolo kupanga kwakukulu ndi kukula kokhazikika komanso m'lifupi mwake kuti mupewe kusinthidwa pafupipafupi kwa mitundu yosiyanasiyana ya ma feed kuti muwonjezere ndalama zowongolera.

Mafotokozedwe a ntchito:

Mukayika chodyetsa, onetsetsani kuti chikugwirizana kwambiri ndi makina oyikapo kuti musakhudzidwe bwino chifukwa cha kugwedezeka; igwireni mosamala panthawi yoyendetsa, ndipo musatengere kupitilira 3.

Mzere wazinthu ukayikidwa, ndikofunikira kupititsa patsogolo masitepe 3-5 pamanja kuti muwone ngati kufalikira kuli kosalala kuti mupewe kusuntha koyambirira.

Njira yokwaniritsira mtengo:

Ikaniko chakudya pasadakhale kudzera munjira yokonzekera zinthu zapaintaneti (monga Dockstation) kuti muchepetse kutsika kwa makina oyika kuti asinthe zinthu.

Pazigawo zamtengo wapatali kapena ma rolls azinthu zazitali, chowongolera chakunja chingagwiritsidwe ntchito kupititsa patsogolo kukhazikika kwa chakudya.

Kupyolera mu njira zokonzera ndi kukonza zomwe zili pamwambazi, ASM 24MM feeder 00141273 akhoza kukwaniritsa chiwongoladzanja cha pachaka chochepera 5%, kupititsa patsogolo kupitiriza ndi kutsika mtengo kwa mzere wopanga, ndikukhala chisankho chabwino pazochitika zapakati ndi zazikulu zoyikapo.