ASM siplace smart feeder yokhala ndi sensor 88mm 00141398

ASM 88mm sensor feeder ndi chipangizo chodyera chapamwamba chopangidwira zigawo zazikulu kwambiri za SMD. Ndiwoyenera pazosowa zapadera za kuyika kwazinthu zazikulu muzopanga zamakono zamakono, kudzaza kusiyana kwaumisiri kwa odyetsa miyambo m'munda wa 76-100mm processing strip.

1.2 Ubwino waukulu

Thandizo lazitsulo zazikulu zakuthupi: Zokwanira bwino 88mm zingwe zakuthupi (zogwirizana ndi 84-92mm)

Kulondola kwa gulu lankhondo: Kudyetsa bwino kumafika ± 0.025mm (@20±1℃)

Makina ozindikira anzeru: Kuzindikira kobwerezabwereza katatu (mawotchi + maginito induction + makina)

Kulemera kwakukulu: Kuthandizira 8kg zolemetsa zolemetsa

Moyo wautumiki kwambiri: Moyo wofunikira kwambiri ≥50 miliyoni nthawi

Mapangidwe osinthika mwachangu: Mapangidwe amtundu, nthawi yosintha <30 masekondi

II. Mafotokozedwe aukadaulo ndi magawo amachitidwe

2.1 Magawo oyambira

Mtengo wa Parameter

Mtundu wa ASM-FD88-SI (00142xxx mndandanda)

Ntchito zakuthupi Mzere m'lifupi 88mm (84-92mm chosinthika)

Kudyetsa sitepe 4/8/12/16/20/24/28/32mm

Kutalika kwakukulu kwa gawo 18mm

Zofunika Mzere makulidwe osiyanasiyana 0.5-3.0mm

Kuthamanga kwa 30 nthawi / mphindi (pazipita)

Mphamvu zamagetsi 24VDC ± 5%

Kuyankhulana kwa CAN basi + EtherCAT

Mulingo wachitetezo IP55

2.2 Sensor system magawo

Sensor yayikulu: 8 miliyoni pixel shutter yapadziko lonse CMOS

Sensor yothandiza: mitundu yosiyanasiyana ya Hall (0.1μm resolution)

Kutetezedwa kwa kuwala kozungulira: ≤100,000Lux

Nthawi yoyankha: <1ms

III. Kapangidwe ka makina ndi kapangidwe katsopano

3.1 Kusintha kwamakina opanga

Dual drive system:

Kuyendetsa kwakukulu: injini yolondola kwambiri ya servo (17bit encoder)

Ma drive othandizira: linear motor compensation system

Njira yowonjezereka yowongolera:

Sitima yapanjanji yolunjika anayi

Tungsten carbide kuvala zosagwira bushing (kuuma HRA90)

Chida chosindikizira mwanzeru:

16-point matrix pressure control

Ndemanga zapanthawi yeniyeni (0.1N resolution)

Mapangidwe amtundu:

Module yodyetsa yotulutsidwa mwachangu (nthawi yosinthira <90 masekondi)

Sensor yotentha yosinthika

3.2 Chithunzi chojambula cha mfundo zogwirira ntchito

mawu

[Treyi yakuthupi] → [Tension control] → [Makina owongolera] → [Weding wheel]

↓ ↑

[Kuvula chida] ← [Kuzindikira malo] ← [Gulu lothandizira lothandizira]

↓

[SMT nozzle]

IV. Ntchito zazikulu ndi mtengo wa mzere wopanga

4.1 Intelligent function system

Kuwongolera kadyedwe kosintha:

Dziwani zodziwikiratu za mizere yazinthu (kukhuthala/kuuma)

Mwamphamvu kusintha magawo kudyetsa

Kuyang'anira dziko lonse:

Kuneneratu za mzere wotsalira (15 machenjezo pasadakhale)

Kutsimikizira kawiri kwa gawo kukhalapo

Kuwunika kavalidwe ka makina

Kasamalidwe ka data:

Sungani zolemba 10,000 za ntchito

Thandizani dongosolo la MES docking

Pangani malipoti okonzekera kukonza

4.2 Kufunika kwa mzere wopanga

Kusintha kwaubwino: chepetsani chiwopsezo cha kuyika kwa gawo lalikulu kukhala <0.1%

Kukhathamiritsa bwino: kufupikitsa nthawi yosintha zinthu ndi 70% (poyerekeza ndi njira zachikhalidwe)

Kuwongolera mitengo:

Kugwiritsa ntchito mphamvu kwachepetsedwa ndi 45% (poyerekeza ndi mayankho a pneumatic)

Mtengo wokonza wachepetsedwa ndi 60%

Intelligent maziko:

Perekani deta yathunthu yamapasa a digito

Thandizani kuzindikira kwakutali ndi kukhathamiritsa kwa parameter

V. Zochitika zofananira ndikugwiritsa ntchito

5.1 Ntchito chigawo mitundu

Ma electrolytic capacitors akuluakulu (m'mimba mwake ≥ 25mm)

Ma module amphamvu (IGBT, SiC, etc.)

Zolumikizira mafakitale

Zida zamagetsi zamagalimoto atsopano amagetsi

Ma modules aakulu otaya kutentha

5.2 Ntchito zamakampani

Machitidwe oyendetsera magetsi a magalimoto atsopano amagetsi

Ma inverters a mafakitale ndi ma servo drives

5G base station power modules

Zida zamagetsi zamagetsi zammlengalenga

Zida zamakono zamakono zamakono zamakono

VI. Zolakwika wamba ndi zothetsera

6.1 Fault code quick reference table

Mafotokozedwe olakwika a Code Chomwe chingayambitse Katswiri

E881 Kudyetsa nthawi yotha 1. Kujambulitsa kwamakina

2. Kulephera kuyendetsa galimoto 1. Onani kufanana kwa njanji yowongolera (iyenera kukhala <0.02mm)

2. Yesani kukana kwa gawo ndi gawo (kuyenera kukhala 5±0.5Ω)

E882 Sensor data abnormality 1. Optical kuipitsidwa

2. Kusokoneza kwa EMI 1. Yeretsani njira yowunikira ndi IPA yowunikira

2. Yang'anani kusanjikiza kotchinga kotchinga (kuyenera kukhala <1Ω)

E883 Kusokoneza kulumikizana 1. Kuwonongeka kwa chingwe

2. Protocol conflict 1. Gwiritsani ntchito netiweki analyzer kuti muwone kukhulupirika kwa basi ya CAN

2. Tsimikizani kasinthidwe ka akapolo a EtherCAT

E884 Kupatuka kwa malo kumadutsa malire 1. Kulakwitsa kwa parameter

2. Kuvala kwamakina 1. Panganinso kuwongolera kwathunthu kwa sitiroko

2. Yang'anani kumbuyo kwa harmonic reducer (iyenera kukhala <0.5arcmin)

E885 Chenjezo la kutentha 1. Kutentha kwa chilengedwe

2. Kulephera kwa kutentha kwa kutentha 1. Yang'anani kutentha kozungulira (kuyenera kukhala <35 ℃)

2. Tsukani zipsepse zomizira kutentha (ziyenera kukhala zotalikirana 0.5mm)

6.2 Njira zamakono zowunikira

Njira yowunikira kugwedezeka:

Gwiritsani ntchito accelerometer kuti muyese kugwedezeka kwa galimoto

Nthawi zonse: <2.5m/s² (RMS)

Kuzindikira kwa waveform:

Unikani zigawo za harmonic za injini yamakono

Ma harmonics achilendo amasonyeza kuvala kwa makina

Kuzindikira kwa kutentha kwa kutentha:

Kutentha kwa zigawo zikuluzikulu ziyenera kukhala <15 ℃ (kusiyana ndi kutentha kozungulira)

VII. Kukonzekera ndi kukonza ndondomeko

7.1 Njira yokonza tsiku ndi tsiku

Ntchito yoyeretsa:

Gwiritsani ntchito chotsukira chapadera cha vacuum (pressure ≤0.15MPa)

Chovala cha Nanofiber + chosungunulira chamagetsi chamagetsi kuti muyeretse zida zowoneka bwino

Kasamalidwe ka mafuta:

Mafuta nthawi zonse 1 miliyoni:

Upangiri: Kluber Pasta-50 (0.3g/chitsogozo)

Zida: Molykote PG-75 (njira yokutira burashi)

Zoyendera:

Tsiku ndi tsiku fufuzani kusinthasintha kwa gudumu lowongolera lamba

Sabata ndi mlungu tsimikizirani mtengo wamasensa

7.2 Kusamalira mozama nthawi zonse

Chitani mwezi uliwonse:

Sungunulani ndikuyang'ana kuvala kwa harmonic reducer

Yang'anirani ndege yolozera sensa ya kuwala (zofunikira zapadera)

Bwezerani chitsamba chowonongeka (chilolezo chokwanira chimaloledwa 0.03mm)

Kuyang'ana kwathunthu kwa kutchinjiriza kwamagetsi (kutsekereza kuyenera kukhala> 100MΩ)

Kukonza kwapachaka:

Bwezerani galimoto yonyamula (ngakhale isanawonongeke)

Yendetsaninso mulingo wonse wamakina

Kusintha kwa firmware ndi kukhathamiritsa kwa parameter

VIII. Kusintha kwa teknoloji ndi njira yowonjezera

8.1 Mbiri yobwerezabwereza

M'badwo woyamba wa 2016: woyambira 88mm feeder

M'badwo wachiwiri wa 2018: onjezani servo drive

2020 m'badwo wachitatu: mtundu wanzeru wanzeru wamakono

M'badwo wachinayi wa 2023 (wokonzedwa): Mtundu wothandizira mawonekedwe a AI

8.2 Sinthani malingaliro

Kusintha kwa Hardware:

Mwachidziwitso mphamvu zovula chida

Sinthani ku nano-scale grating sensor

Kusintha kwa mapulogalamu:

Ikani Advanced Feed Analytics suite

Yambitsani ntchito zamapasa a digito

Kuphatikiza dongosolo:

Lumikizani ku fakitale ya MES system

Kufikira pa nsanja yokonzekera zolosera

IX. Kuyerekeza kuyerekeza ndi opikisana nawo

Kufananiza zinthu za ASM 88mm feeder Competitor A Competitor B

Kudyetsa molondola ± 0.025mm ± 0.05mm ± 0.1mm

Zolemba malire Mzere m'lifupi 92mm 88mm 85mm

Sensor system Triple redundancy Dual sensor Single sensor

Kuyankhulana kwa CAN+EtherCAT RS-485 CAN

Ntchito yanzeru Kuphunzira kosinthika Kukhazikika kwa algorithm Palibe

Kuzungulira kwa moyo kumawononga $0.003/nthawi $0.005/nthawi $0.008/nthawi

X. Malingaliro ogwiritsira ntchito ndi chidule

10.1 Njira Yabwino Yophunzitsira

Kukhathamiritsa kwa Parameter:

Khazikitsani ma tempuleti odziyimira pawokha a mizere yosiyanasiyana

Yambitsani ntchito ya "Soft Start" kuti muwonjezere moyo wamakina

Kuwongolera zachilengedwe:

Sungani kutentha kwa 23 ± 2 ℃

Sungani chinyezi pa 45 ± 5% RH

Malo ogwedezeka <0.5G (5-500Hz)

Njira zosinthira:

Zigawo zazikuluzikulu zoyimilira:

Kuyendetsa zida (P/N: FD88-GS01)

2 Chidule ndi Outlook

ASM 88mm sensor feeder yakhala chida chofunikira kwambiri chopangira zida zamagetsi zapamwamba kwambiri chifukwa cha kuthekera kwake kwakukulu, kulondola kwamagulu ankhondo komanso mawonekedwe anzeru. Zina mwaukadaulo wake ndi:

Kupanga kwamakina opambana: kumathetsa vuto lapadziko lonse lakudya lamba wamkulu

Dongosolo lochenjeza loyambirira: limachepetsa nthawi yosakonzekera ndi 90%

Thandizo la mapasa a digito: imapereka unyolo wathunthu wamafakitale anzeru

Chitukuko chamtsogolo:

Tekinoloje yophatikizika ya madontho a quantum

Gwiritsani ntchito ma graphene composite

Kukwanitsa kudzichiritsa makina dongosolo

Limbikitsani ogwiritsa ntchito:

Khazikitsani dongosolo lathunthu lodzitetezera

Khazikitsani gulu laukadaulo la feeder

Chitani zotsimikizira zolondola pafupipafupi (zovomerezeka nthawi zonse 500,000)

Zidazi ndizoyenera kwambiri:

Kupanga zamagetsi zamagetsi zamagalimoto

Industrial 4.0 wanzeru kupanga mzere

Zamagetsi zankhondo zokhala ndi zofunikira zodalirika kwambiri

Zopanga zazikulu zopitilira kupanga

Kupyolera mukugwiritsa ntchito mwasayansi ndi kukonza mwaukadaulo, chodyetsa cha ASM 88mm chimatha kutsimikizira ntchito yokhazikika mpaka zaka 10, ndikupereka yankho lodalirika pakudyetsa zida zazikulu kwambiri zopangira zida zamagetsi zapamwamba kwambiri.