siemens siplace vibration feeder 00142031

Siemens SMT Vibration Feeder 00142031 Comprehensive Technical Analysis

I. Mwachidule cha Zamalonda ndi Zaukadaulo

1.1 Basic Parameters

Chitsanzo: 00142031

Mtundu: Electromagnetic Vibration Feeder

Zigawo Zomwe Zimagwira Ntchito: Zida Zowoneka Mwapadera (monga zolumikizira, zolumikizirana, zosinthira, ndi zina).

Chigawo Kukula Kusiyanasiyana: 2-25mm (kutalika) × 2-15mm (m'lifupi) × 1-10mm (kutalika)

Kuthamanga Kwambiri: 30-120 pcs / min (zosinthika)

Mphamvu yamagetsi yamagetsi: 24VDC± 10%

Kugwiritsa Ntchito Mphamvu: Maximum 50W

Miyeso: 150mm × 120mm × 80mm

Kulemera kwake: 2.2kg

Moyo Wautumiki: ≥50 miliyoni zozungulira zozungulira

1.2 Mitundu Yogwira Ntchito

SIPLACE X Series Mitundu Yonse

Chithunzi cha SIPLACE TX

Gawo la SIPLACE SX

SIPLACE D Series (Adapter Yofunika)

II. Kapangidwe ka Makina ndi Mfundo Yogwirira Ntchito

2.1 Zida zamakina apakati

nsanja yogwedezeka:

Chitsulo chosapanga dzimbiri (makhuthala 3mm)

Chithandizo chapadera chapamwamba (Ra0.8μm)

Kona yopendekeka yosinthika (5°-15°)

Electromagnetic drive system:

Ma elekitikitiramu awiri-coil (mphamvu 30W×2)

Gulu la Spring sheet (mapepala 4 a beryllium copper alloy)

Njira yodyetsera:

Mapangidwe amtundu (osinthika mwachangu)

Kuyika kwa chrome kolimba (kukhuthala 15μm)

Njira yolekanitsa zinthu:

Zotchinga zamakina

Chida chodziwira zamagetsi (ngati simukufuna)

2.2 Mfundo yogwira ntchito

Kutulutsa kugwedezeka:

Koyilo ya electromagnetic imayatsidwa ndikuzimitsa kuti ipange mphamvu yamagetsi yosinthira

Imayendetsa nsanja yogwedezeka kuti ipangitse kugwedezeka kwapang'onopang'ono kwa micro-amplitude (ma frequency 50-100Hz)

Zoyendera:

Kugwedezeka kumapangitsa kuti zigawozo ziziyenda mozungulira njanjiyo

Kukonzekera kwa mayendedwe kumatheka kudzera mu dongosolo lapadera la njanji

Kupatukana kwa zinthu:

Zotchinga zamakina zimatsimikizira kupatukana kwa chidutswa chimodzi

Photoelectric sensor imayang'anira momwe zimatulutsira (posankha)

Kuwongolera liwiro:

PWM imasintha mphamvu ya electromagnet

Dongosolo la mayankho limasunga matalikidwe okhazikika

III. Makhalidwe amachitidwe ndi ubwino luso

3.1 Zizindikiro zazikulu za ntchito

Kuyika kulondola: ± 0.1mm (@20 ℃)

Kusinthasintha kwamagulu: imatha kuthana ndi mitundu 200+ yazigawo zooneka mwapadera

Nthawi yoyankha: <50ms (kuyambira poyambira mpaka kudyetsa kokhazikika)

Kutentha koyenda: ± 0.01mm / ℃

Mulingo waphokoso: <65dB (@1m mtunda)

3.2 Ubwino wapadera waukadaulo

Kuwongolera kwanzeru kugwedezeka:

Adaptive kusintha algorithm

Kulipiritsa zodziwikiratu pakusintha kulemera kwa gawo

Kusintha mwachangu:

Tsatani nthawi yosintha <30 masekondi

Makina osinthira opanda zida

Anti-static Design:

Kukaniza pamwamba 10⁵-10⁶Ω

Zogwirizana ndi IEC61340-5-1 muyezo

Ntchito yapawiri:

Kugwedera kosalekeza (gulu lalikulu)

Yambitsani kugwedezeka (zigawo zolondola)

IV. Zochitika zogwiritsira ntchito ndi mtengo wa mzere wopanga

4.1 Zigawo zofananira zogwiritsira ntchito

Mitundu yosiyanasiyana yolumikizira (USB, HDMI, etc.)

Relay/kusintha zigawo

Ma capacitor/ma inductors ooneka ngati apadera

Zosintha zazing'ono

Phukusi lapadera la ICs

4.2 Mtengo wa mzere wopanga

Kupanga kosavuta:

Sinthani mwachangu pakati pa zigawo zosiyanasiyana

Chepetsani nthawi yosinthira ma feeder

Chitsimikizo chadongosolo:

Kulondola kwadongosolo lapamwamba

Chepetsani kuwonongeka kwa zigawo

Kukhathamiritsa kwamitengo:

Bwezerani ma feeder apadera apadera

Chepetsani zida zosinthira

V. Kuyika ndi kalozera wa ntchito

5.1 Njira yoyika

Kuyika kwamakina:

Gwirizanitsani ndi njanji ya feeder station ya makina oyika

Kankhirani mu cholumikizira chamagetsi kuti muzitha kuziyika zokha

Kulumikizana kwamagetsi:

24VDC kulumikiza magetsi

Kulumikizana kwa mzere wa siginecha (ngati mtundu wa sensor wasankhidwa)

Kukhazikitsa parameter:

Khazikitsani makina oyika a HMI:

Kuchuluka kwa vibration (30-100%)

Kudyetsa liwiro

5.2 Mfundo zazikuluzikulu zogwirira ntchito

Kutsegula kwazinthu:

Sungani zigawo zouma ndi zoyera

Kutsegula kwa voliyumu sikudutsa 80% ya voliyumu

Kusintha kwa track:

Gwiritsani ntchito geji yapadera kuti musinthe m'lifupi mwake

Onetsetsani kuti zigawo zimatha kuyenda bwino

Kukhathamiritsa kwa vibration:

Yambani ndi matalikidwe ang'onoang'ono ndikuwonjezera pang'onopang'ono

Yang'anirani kayendetsedwe ka zigawozo ndikusintha

Chachisanu ndi chimodzi, kukonza dongosolo

6.1 Kusamalira tsiku ndi tsiku

Kuyeretsa ndi kukonza:

Chotsani zigawo zotsalira ndi mfuti ya mpweya tsiku lililonse

Sambani njanji ndi mowa thonje sabata iliyonse

Zoyendera:

Electromagnetic state

Spring pepala ming'alu kapena ayi

Track kuvala

6.2 Kukonza pafupipafupi (komalizidwa pamwezi)

Kuyeretsa mozama:

Sula nsanja yogwedezeka

Akupanga kuyeretsa kwa njanji zigawo

Kasamalidwe ka mafuta:

Ikani mafuta apadera (monga Molykote EM-30L) ku gawo lowongolera

Kuchuluka kwa mafuta kumayendetsedwa pa 0.1-0.2g

Kuzindikira magwiridwe antchito:

Yesani kukhazikika kwa ma frequency a vibration

Chongani repeatability wa kudyetsa udindo

Chachisanu ndi chiwiri, matenda odziwika bwino komanso chithandizo

7.1 Gulu la zolakwika ndi chithandizo

Fault phenomenon Kuzindikira masitepe Njira

Kugwedezeka kosakwanira 1. Yang'anani mphamvu yamagetsi

2. Yesani mphamvu yamagetsi yamagetsi 1. Onetsetsani kuti magetsi a 24V ndi okhazikika

2. Bwezerani msonkhano wa electromagnet

Zigawo zimasanjidwa mwadongosolo 1. Yang'anani njira yogwedezeka

2. Yang'anani mawonekedwe a njanji 1. Sinthani magawo ogwedezeka

2. Sinthani kapena konza njanjiyo

Phokoso lachilendo 1. Mvetserani phokosolo ndikupeza

2. Yang'anani zomangira 1. Bwezerani pepala lowonongeka la masika

2. Limbani zomangira zonse

chigawo munakamira 1. Onani kukula kwa njanji

2. Yang'anani momwe chigawocho chilili 1. Sinthani kukula kwa njanji

2. Yeretsani chigawocho

7.2 Kalozera wosinthira wagawo lalikulu

Kusintha kwa Electromagnetic:

Chotsani magetsi

Chotsani screw fixing (T10 hexagon socket)

Samalani ndi chizindikiro cha coil polarity

Kusintha mapepala a Spring:

Gwiritsani ntchito cholembera chapadera

Sungani zomangika za mapepala anayiwo mogwirizana

Kuyesa kwamphamvu kumafunika mukasintha

VIII. Zosintha zaukadaulo ndi malingaliro owonjezera

8.1 Mbiri yobwerezabwereza

M'badwo Woyamba (2008): Basic vibration feeder

M'badwo Wachiwiri (2012): kuwongolera kwanzeru (chitsanzo chapano)

M'badwo wachitatu (2018): kapangidwe kabwino ka anti-static

8.2 Malangizo ogwiritsa ntchito kukhathamiritsa

Kukhathamiritsa kwa Parameter:

Khazikitsani laibulale yazigawo

Sungani makonda abwino kwambiri a vibration

Kasamalidwe ka zigawo:

Zovala zokhazikika:

Mapepala a Spring (P/N: 00142032)

Njira yodyetsera (P/N: 00142033)

Zosintha:

Mtundu wa sensa yolondola kwambiri (P/N: 00142031-S)

Mtundu wa RFID wotsutsana ndi chisokonezo (P/N: 00142031-R)

IX. Poyerekeza ndi njira zina zodyera

Kufananiza zinthu Vibration feeder Lamba wodyetsa Tube feeder

Zomwe zimagwiritsidwa ntchito Zigawo zooneka ngati zapadera Zomwe zimagwiritsidwa ntchito ndi SMD Columnar

Kudya Kuthamanga Kwapakatikati (30-120pcs/mphindi) Kwapamwamba (40-200pcs/mphindi) Kutsika (20-60pcs/mphindi)

Nthawi yosinthira Yaifupi (<1 miniti) Yapakati (2-5 mphindi) Yaitali (5-10 mphindi)

Zofunikira pakukonza Pakati Pang'ono Kwambiri

Mtengo Wapakati Wotsika Kwambiri

X. Chidule ndi Outlook

Siemens vibration feeder 00142031 yakhala chida chofunikira kwambiri poyika chigawo chapadera chokhala ndi mawonekedwe ake apadera opangira zida, mawonekedwe osinthika komanso magwiridwe antchito okhazikika. Phindu lake lalikulu likuwonekera mu:

Wide adaptability: imatha kuthana ndi zinthu zosiyanasiyana zomwe sizili zoyenera

Yosavuta kugwiritsa ntchito: mawonekedwe osinthika a parameter

Zachuma komanso zothandiza: sinthani zida zosiyanasiyana zapadera zodyera

Chitukuko chamtsogolo:

Kuzindikirika kophatikizana kwa AI

Kusintha kwa parameter yopanda zingwe

Kupititsa patsogolo ntchito yodzizindikiritsa

Limbikitsani ogwiritsa ntchito:

Khazikitsani nkhokwe yamakalata agawo

Yang'anani nthawi zonse momwe ma vibration alili

Sungani zida zotsalira zoyenera

Zida ndizoyenera kwambiri:

Kupanga zamagetsi zamagalimoto

Zida zowongolera mafakitale

Kupanga zida zolumikizirana

Medical electronics msonkhano

Kupyolera mukugwiritsa ntchito moyenera komanso kukonza zodzitetezera, chodyetsa chogwedeza chimatha kuwonetsetsa kuti chikugwira ntchito kwanthawi yayitali ndikuwongolera bwino magwiridwe antchito ndi mawonekedwe a mawonekedwe apadera.