Машина для установки и монтажа деталей ASM SIPLACE x2s smt

ASM SIPLACE X2S is a medium- and high-speed modular placement machine launched by ASM Assembly Systems (formerly Siemens Electronics Assembly Division). It features flexibility, high precision and ease of use, and is suitable for small and medium batch, multi-variety electronic manufacturing scenarios, such as consumer electronics, automotive electronics, industrial control, etc.

Market positioning:

✔ Small and medium-sized EMS companies

✔ High-mix production

✔ R&D and small-batch trial production

II. Основные характеристики и технические параметры

Parameters X2S specifications

Placement speed 30,000 - 60,000 CPH (depending on configuration)

Placement accuracy ±25μm @3σ (supports 01005 components)

Component range 01005 ~ 50mm × 50mm

Feeder capacity Up to 120 (8mm tape)

Размер подложки 50мм × 50мм ~ 510мм × 460мм

Vision system 5MP HD camera + multi-spectral lighting

Software platform SIPLACE Pro / ASM OMS

III. Core functions and features

1. High-speed and high-precision placement

Theoretical speed reaches 60,000 CPH, suitable for small and medium-sized batches and efficient production.

±25μm accuracy, supports precision components such as 01005, 0201, 0.3mm pitch QFN.

2. Modular design

Optional single-head/multi-head configuration, flexible to deal with different components (such as resistors, BGA, connectors).

Quick line change (<10 minutes), reducing downtime.

3. Интеллектуальная система кормления

Smart Feeder: Automatically identify the position of the material belt to reduce material throwing.

Dual-track feeding (optional): No shutdown during material change, improve efficiency.

4. Advanced vision system

5MP HD camera + multi-angle lighting, accurate identification of reflective and black components.

On-the-fly Vision: Dynamic correction, reducing calibration time.

5. Intelligent production

ASM OMS software: Optimize the placement path and improve efficiency by 10%-20%.

Industry 4.0 support: Integration with MES/ERP system to achieve data traceability.

4. Типичные сценарии применения

Consumer electronics: smartphone motherboard (01005 components).

Automotive electronics: ECU control board (QFN, BGA).

Industrial control: PLC module (special-shaped connector).

Medical equipment: high-precision sensor board.

5. Методы обслуживания

1. Ежедневное обслуживание

Ежедневно:

Clean the nozzle and camera lens.

Check whether the vacuum filter is blocked.

Еженедельно:

Lubricate the X/Y axis guide rails and lead screws.

Откалибруйте шаг подачи.

2. Периодическая калибровка

Ежемесячно:

Выполните калибровку визуальной системы (с использованием стандартной калибровочной платы).

Проверьте давление установочной головки по оси Z.

3. Список основных запасных частей

Насадка (специальная для 01005/0402).

Вакуумный генератор.

Feeder gear/belt.

VI. Common faults and maintenance ideas

1. Монтаж со смещением

Возможные причины:

Nozzle is clogged/worn → Clean or replace the nozzle.

Visual calibration deviation → Recalibrate the camera.

PCB positioning is inaccurate → Check the support PIN.

Решение:

Execute Auto Calibration.

Check the component library parameters (thickness, size).

2. Высокая скорость броска

Возможные причины:

Insufficient vacuum (nozzle is clogged/air pipe leaks) → Check the vacuum pump (standard>80kPa).

Feeder step error → Recalibrate the feeder.

Component recognition failed → Adjust lighting parameters.

Решение:

Clean the nozzle and check the vacuum line.

Optimize visual recognition parameters (such as adding side light).

3. Machine alarm (servo/drive error)

Возможные причины:

Перегрузка двигателя → Проверьте смазку направляющих.

Encoder failure → Restart or replace the encoder line.

Power supply fluctuates → Check three-phase voltage.

Решение:

Проверьте код ошибки (например, E-stop, Axis Error).

Manually push X/Y axis to check if it is stuck.

4. Кормушка не кормит

Возможные причины:

The tape is stuck → Manually pull the material to remove the stuck material.

The sensor is dirty → Clean the photoelectric sensor.

Poor electrical contact → Replug the signal line.

Решение:

Check whether the feeder gear is aligned.

Замените поврежденные принадлежности кормушки.

VII. Резюме

ASM SIPLACE X2S is a cost-effective and flexible medium-speed placement machine suitable for small and medium batch and multi-variety production needs. Its modular design, intelligent feeding system and high-precision vision make it an ideal choice for electronic manufacturing.

Maintenance key points:

✔ Regular maintenance can reduce 80% of failures.

✔ For complex problems, it is recommended to contact ASM official technical support.

For more detailed information, please refer to the SIPLACE X2S Service Manual or get support through the ASM remote diagnostic tool.