Inzira yo Gukoresha Insinga za ASM AERO | Insinga z'umuringa, imiyoboro y'amazi n'imiyoboro ya Loop

Kwimura ipaki kuri ASM AERO wire bonder si igikorwa cyo gushyiraho imashini gusa.Guhuza insinga neza biterwa n'imikorere y'ibikoresho by'insinga, imiterere y'imiyoboro ya capillary, imiterere y'umupira w'umwuka wigenga, imiterere y'umugozi wa mbere, imiterere y'umugozi wa kabiri, imiterere y'umuyoboro w'insinga, ubushyuhe bw'umukozi, imiterere y'umugozi, ubuso bw'umuyoboro cyangwa substrate, imiterere y'amaso n'imiterere y'imashini.

Ku nsinga z'umuringa cyangwa izindi nsinga zikorwa, kwimura inzira ntibigomba kwemezwa gusa kuko imashini ishobora gukora umupira no kurangiza uruziga rwumye. Ipaki y'intego igomba kwemezwa binyuze mu buryo bugenzurwa bwo guhuza bugenzura imiterere y'insinga za mbere, imiterere y'insinga za kabiri, imiterere y'urukiramende, ubusugire bw'aho ibintu biherereye n'uko ibintu nyabyo bibyakira.

Iyi mfashanyigisho isobanura ibintu by'ingenzi bigomba gusuzumwa mu gihe cyo kwimura ipaki kuri ASM AERO wire bonder, harimo guhitamo imiyoboro y'amaraso, wire feed, FAB imyitwarire, looping, conditions z'ubushyuhe, vision setting na verifikationer planning.

Muri make: Ni iki kigenzura uburyo insinga zihagarara ku mashini ya ASM AERO?

Gukomera k'umugozi w'insinga bigenzurwa n'urunigi rwuzuye aho kugenzurwa n'imashini imwe. Ibintu by'ingenzi bikunze kugaragara birimo imiterere ya die pad, ubuso bwa substrate cyangwa leadframe, ibikoresho by'insinga n'umurambararo, geometry ya capillary, imyitwarire ya EFO, ibipimo bya first-bond, ibipimo bya second-bond, imiterere ya loop, ubushyuhe bw'umukozi, guhuza icyerekezo no kugenzura imikorere.

• Ntugahindure ibikoresho by'insinga utabanje gusuzuma imiterere ya capillary, FAB na bond.

• Ntugakoreshe umuyoboro wa capillary gusa kuko wakoraga ku ipaki yabanje.

• Ntukemere imiterere y'urukiramende iturutse ahantu hamwe ku gipimo kimwe cy'icyitegererezo.

• Ntugatekereze ko ingwate ya mbere ihamye ihamya imikorere ihamye y'ingwate ya kabiri.

• Ntukarekure inzira kugeza igihe ipaki, ibikoresho n'imiterere y'umusaruro byemewe.

Impamvu kohereza AERO mu buryo burenze gushyiraho imashini gusa

Gushyiraho imashini ni igice kimwe gusa cyo kwimura ibikorwa. Ipaki ishobora gusaba imiyoboro mishya y'amaraso, abakozi batandukanye, ingingo zo kwigisha icyerekezo gishya, porogaramu ivuguruye, imiyoboro mishya y'amashanyarazi cyangwa imiterere y'ubushyuhe yahindutse nubwo umuyoboro umwe wa AERO wire bonder uba umaze gukoresha ikindi gicuruzwa.

Iyimurwa rirushaho kuba ryihariye iyo metallization ya die pad, leadframe plating, substrate finish, insinga, ubugari bwa die, imiterere ya pad, aho package iherereye cyangwa ibipimo bifitanye isano n'ibumba bihinduka. Imashini ihuza igomba kuba ishingiye ku buryo nyabwo bwo gukora aho kuba uburyo busanzwe bwo gukora.

Ihame ryo kohereza inzira:Emeza ipaki, ibikoresho n'uburyo ibikoresho bihuriramo nk'uburyo bumwe. Ntukemeze ko insinga ifatana ukwayo.

Ibintu 10 bigenga uburyo insinga zihagarara neza

1. Uburyo bwo gukora imashini zikozwe mu cyuma (die Pad metallization) n'imiterere y'ubuso bwacyo

Ihuriro rya mbere rishingira cyane ku miterere y'icyuma gikozwe mu icupa. Ubwoko bw'icyuma gikozwe mu icupa, isuku y'icyuma gikozwe mu icupa, ubushyuhe, ubwandu, ingano y'icyuma gikozwe mu icupa, aho cyakoreshejwe mu gusohora amazi, imiterere y'ubutaka n'amateka y'uburyo gikoreshwa mu icupa byose bishobora kugira ingaruka ku myitwarire y'icyuma gikozwe mu icupa.

Mbere yo guhindura imikoreshereze y'imashini, reba niba ikibazo cya first-bond gifitanye isano na die pad ubwayo. Uburyo bwari buhamye ku isoko imwe y'imashini bushobora kwitwara mu buryo butandukanye iyo hashyizweho wafer lot nshya, pad finish cyangwa die installer.

2. Ubuso bw'umuyoboro w'ibice, igice cyangwa ipaki

Ihuriro rya kabiri riterwa n'imiterere y'ubuso bw'urukuta rwakira. Gushyiramo icyuma gifunga icyuma, imiterere y'urutoki rw'urukuta, kwanduzwa, ubugari, inkunga y'urukuta n'imyitwarire y'ubushyuhe bishobora kugira ingaruka ku miterere y'urukuta no ku buryo rugumana.

Iyo hagaragaye impinduka za second-bond, ikibazo gishobora kuba kitaterwa gusa n'ingufu za ultrasound cyangwa imbaraga. Suzuma ibikoresho byo gupfunyika, imiterere y'aho gupfunyika, ibikoresho byo gupfunyika n'ubudahangarwa bw'umukozi nk'igice cy'iperereza.

3. Insinga, Ubugari n'Uburyo bwo guhuza ibintu

Ibikoresho by'insinga n'umurambararo w'insinga bigira ingaruka ku miterere ya FAB, imikoranire y'imitsi, imihindagurikire y'imigozi, imyitwarire y'urukiramende n'idirishya ry'imikorere. Impinduka mu bwoko bw'insinga, umurambararo, irangi, imiterere y'ububiko cyangwa igice cy'umutanga bigomba gufatwa nk'impinduka mu mikorere igenzurwa.

Insinga zigomba kugenzurwa mbere yo gukoresha uburyo bwo kohereza umusaruro. Emeza ko uburyo bwo gupakira bukwiye, uburyo bwo kunyuramo, icyerekezo cy’aho amazi anyura, isuku y’inzira yo kugaburira kandi ko bihuye n’uburyo bwo guhuza imiyoboro y’amaraso n’imitsi yashyizwemo.

4. Jometri y'imitsi n'ingufu z'ibikoresho

Imiterere y'imitsi yo mu kanwa ni imwe mu ngaruka zikomeye mu guhuza umupira. Igira ingaruka ku mikorere y'umupira ugendana n'umwuka, guhinduka kw'imitsi yo mu kanwa, aho imitsi yo mu kanwa ihurira, uko imitsi igenda ihinduka, imiterere y'imitsi yo mu kanwa n'imiterere y'aho imitsi yo mu kanwa ihurira.

Imiyoboro y'amaraso igomba gutoranywa hakurikijwe umurambararo w'insinga, imiterere y'umuyoboro w'amazi, intego y'umupira ufatanye, imiterere y'umuyoboro w'amazi cyangwa substrate, ibisabwa mu ruziga n'imiterere y'umuyoboro. Umuyoboro w'amaraso wakoreraga ku gikoresho kimwe ushobora kuba udakwiye ku kindi gikoresho.

Kwangirika kw'ibikoresho, kwanduzwa, kwangirika cyangwa imiterere idahwitse bishobora gutera imikoranire idahamye nubwo ibipimo by'imashini bisa nkaho bidahinduka.

5. Insinga zifasha mu gutunganya icyuma, gufunga no gushushanya umurizo

Insinga zihamye zirakenewe kugira ngo habeho FAB isubiramo kandi hakorwe urujya n'uruza. Inzira y'insinga, imiterere y'insinga, igihe cyo kuyihambira, uburebure bw'umurizo, aho imiyoboro y'amaraso ihurira n'uburyo iyi nkunga ikorera bigomba gusuzumwa mbere yo gukora impinduka zikomeye ku bipimo by'insinga.

Ibimenyetso nko kudahuza kw'imipira y'umwuka, gucika kw'insinga kutunguranye, uburebure bw'uruziga budahamye cyangwa imyitwarire idahwitse ya mbere bishobora kuba bifitanye isano n'insinga zikoreshwa, kugenda kw'imitsi cyangwa imiterere yo kugenzura umurizo.

6. EFO na Free-Air Ball Formation

Imiterere y'umupira ukoresha umwuka wigenga ni igice cy'ibanze cyo guhuza umupira. Sisitemu ya EFO, imiterere ya electrode, umurizo w'insinga, insinga zitanga umuriro, imiyoboro y'amaraso n'ibidukikije bya gaze byose bishobora kugira ingaruka ku bunini, imiterere n'uburyo umupira uhagaze.

Mu gihe cyo kwimura inzira, shyiraho FAB ihamye mbere yo kugerageza gutunganya final first-bond. Inzira ya first-bond ntishobora guhindurwa neza iyo umupira w’umwuka winjira udahuye.

7. Ingano y'ibipimo bya mbere

Imikorere ya First-bond iterwa n’imbaraga, ingufu za ultrasound, igihe cyo guhuza, ubushyuhe, imiterere ya capillary, imiterere ya FAB, ubwiza bwa die pad n’ubuziranenge bwo guhuza. Izi nguqu zigomba guhindurwa binyuze mu buryo bugenzurwa aho gukoreshwa mu mpinduka rusange icyarimwe.

Iyo ibisubizo bya first bond bidahuye, koresha isuzuma ryimbitse: emeza imiterere ya die pad, genzura ubusaza bwa capillary, genzura imyitwarire ya FAB, yemeza imiterere, hanyuma usuzume imbaraga, ingufu, igihe n'imiterere y'ubushyuhe.

8. Uburyo bwo guhuza ibyuma n'imigozi ya kabiri

Ubwiza bw'umugozi wa kabiri buterwa n'ubuso bwakira, ibipimo byo gushona, imiterere y'imiyoboro ya capillary, imbaraga z'insinga, inzira y'umugozi, imiterere y'umukozi n'ubushyuhe. Umugozi wa mbere uhamye ntabwo wemeza umugozi wa kabiri uhamye.

Suzuma uko ibintu bimeze n'uko bihagaze mu myanya itandukanye yo gupfunyika. Ihinduka ry'uruhande rumwe rw'urukuta rw'insinga cyangwa substrate rishobora kugaragaza ko ibikoresho bishyigikiwe, ko bingana, ubushyuhe cyangwa ibibazo byo guhuza aho biri aho kuba ikibazo cy'uburyo bwo guteka ku isi yose.

9. Imiterere y'uruziga, Ubugari n'Uburebure bw'uruziga

Imigozi igomba gushushanywa hakurikijwe imiterere y'imigozi. Uburebure bw'imigozi, uburebure bw'insinga, imiterere y'agatsinsino, aho insinga zihagarara, intera ingana n'aho zihagarara, insinga zegeranye, urujya n'uruza rw'ibihumyo n'imbogamizi zo gufunga byose bigomba kwitabwaho.

Imiterere y'uruziga igomba gusuzumwa mu ipaki yose, atari ahantu hamwe ho hagati gusa. Aho impande ziherereye, uburebure burebure, insinga zegeranye n'imfuruka zikomeye zishobora kugaragaza ibibazo bitagaragara mu igerageza ryoroshye ryo gushyiraho.

10. Ubushyuhe bw'abakozi n'ubushyuhe buhamye

Ubushyuhe bugira ingaruka ku myitwarire y'ibikoresho, kudahungabana kw'ubutaka, uko imiterere y'umuyoboro w'amashanyarazi ihagaze, uko imiterere y'umuyoboro w'amashanyarazi ihagaze n'uko uhoraho igihe kirekire. Umukozi, icyuma gishyushya, aho icyuma gifata n'aho gipakira bigomba kugenzurwa mbere yo gushyira itandukaniro mu bipimo by'umuyoboro gusa.

Ku bijyanye n'ibicuruzwa bikoresha ubushyuhe cyangwa igihe kirekire cyo gukora, suzuma niba ubushyuhe bukomeje kuba bwiza ku mukozi wese ndetse niba inkunga y'ibicuruzwa ihinduka kuva ahantu hamwe ujya ahandi.

Uburyo bwo gukoresha uburyo bwo kohereza ibinure mu buryo bufatika bwa ASM AERO

FAT igomba kwemeza ko imashini itangwa ishobora gukoresha inzira nyayo y’ipaki ifite ibikoresho biyihagarariye, ibikoresho bikwiye n’ibyavuye mu nyandiko. Ntibigomba kugarukira gusa ku gutangiza imashini cyangwa kwerekana uburyo rusange bwo guhuza insinga.

Intambwe ya 1 — Emeza ko Pake n'ibikoresho byinjijwemo

Tegura ibishushanyo mbonera by'ipaki, amakuru yerekeye icyuma gikingira amazi, ibisobanuro by'urufunguzo cyangwa substrate, ibikoresho by'insinga, umurambararo w'insinga, igitekerezo cy'imiyoboro y'amaraso, ibisabwa n'umukozi n'imiterere y'uruziga rw'umuyoboro mbere yo gutangira ikizamini.

Intambwe ya 2 — Shyiramo Capillary na Tooling byemewe

Koresha uburyo bwo gupima imiyoboro y'amaraso n'umukozi bikwiranye n'igikoresho kigenewe. Andika ubwoko bw'imiyoboro y'amaraso, imiterere y'igikoresho, ubwoko bw'insinga, umwirondoro w'ibikoresho n'uburyo imashini ikoresha mbere yo kubigerageza.

Intambwe ya 3 — Shyiraho imiterere y'umupira utekanye kandi utagira umwuka uhindagurika

Emeza imiterere ya FAB ishobora gusubiramo mbere yo kurangiza imiterere ya first-bond. Reba imiterere y'umupira, ubwumvikane hagati y'insinga n'imizigo n'imikoranire hagati ya EFO, kugenzura clamp n'uburyo imiyoboro y'amaraso iteye.

Intambwe ya 4 — Kwemeza Ingwate ya Mbere kuri Diye Pads zihagarariye abandi

Kora igerageza rya first-bond rigenzuwe ku dupapuro tw’agaciro cyangwa tw’agaciro. Suzuma uko imiterere y’udupapuro iteye, imiterere yatwo, aho duherereye, uko dusubiramo n’uko dusubiza mbere yo kujya ku isuzuma ryuzuye.

Intambwe ya 5 — Emeza Ingwate ya Kabiri ku Buso bw'Ipaki Nyayo

Emeza ko imigozi imeze neza, ko ifatana neza n'uko ifatana neza ku gice cy'icyuma, aho icyuma giherereye cyangwa aho icyuma gifatana. Shyiramo ahantu hagoye ho gufatana aho bishoboka.

Intambwe ya 6 — Emeza Profile ya Loop mu Mazu yose akorerwamo Package

Suzuma uburebure bw'uruziga, uburebure bw'insinga, imiterere, aho rugarukira n'uko rushobora gusubiramo hagati, ku nkengero no ku burebure. Andika porogaramu y'uruziga n'aho inzira zose zagaragaye mu gihe cy'igerageza.

Intambwe ya 7 — Suzuma uburyo bwo guhuza icyerekezo no kwigisha guhamye

Emeza ko udupapuro tw’amashanyarazi, imiyoboro y’amashanyarazi, uduce tw’amashanyarazi cyangwa imirongo y’ibikoresho bishobora kumenyekana buri gihe. Emeza ingingo zo kwigisha, imiterere ya kamera, amatara n’imikorere y’aho ibintu bihurira ukoresheje agasanduku k’ibikoresho.

Intambwe ya 8 — Inyandiko z'ibipimo, ibisubizo n'aho ibizamini bigarukira

Inyandiko ku bikoresho by'insinga, ibisobanuro birambuye ku miyoboro y'amaraso, imiterere ya EFO, ibipimo by'imigozi, imiterere y'ubushyuhe, gahunda yo kuzunguruka, imiterere y'amaso, ibisubizo by'igenzura n'imiterere isaba kongera gupimwa.

Ibimenyetso Bisanzwe by'Umugozi n'Ibintu Bya mbere Bigomba Gusuzumwa

Iyo inzira yo guhuza insinga igomba kongera kwemezwa

Uburyo bwo guhuza insinga bugomba gusuzumwa kandi bugashobora kongera kwemezwa iyo hari ikintu cyose cy’ingenzi mu buryo bw’imikorere gihindutse. Ibi birimo impinduka mu bikoresho by’insinga, umurambararo w’insinga, ubwoko bwa capillary, iherezo rya die pad, leadframe cyangwa substrate plating, imiterere y’ipaki, umukozi, imiterere y’ubushyuhe, icyuma gipima imashini, umutwe w’ubuhuza, imiterere y’amaso cyangwa ibidukikije bikomeye bya porogaramu.

Gutanga ibyangombwa ntibisaba buri gihe kongera kubaka inzira yose kuva kuri zeru. Ariko, impinduka yahindutse igomba kumenyekana, igapimwa ingaruka kandi ikemezwa hakurikijwe inzira nyayo y’ipaki mbere yo kurekura ijya mu musaruro.

Ni iki kigomba kwandikwa mu gihe cyo kwimura inzira ya AERO?

• Icyitegererezo nyacyo cy'imashini, inomero y'uruhererekane n'imiterere yashyizweho

• Igishushanyo mbonera cy'ipake, imiterere y'agapapuro k'icyuma n'ubuso bwo gufatanya

• Insinga, umurambararo, aho umutanga serivisi aherereye n'uburyo abikwamo

• Ubwoko bw'imitsi yo mu bwonko, imiterere, imiterere n'ibipimo byo gusimbuza imitsi yo mu bwonko

• Gushyiraho EFO, imiterere ya FAB n'igenamiterere ry'umurizo w'insinga

• Itsinda ry'ibipimo by'umugozi wa mbere n'umugozi wa kabiri

• Ibisabwa ku miterere y'uruziga, uburebure bw'uruziga, igihe n'ibisabwa ku buryo ipaki ishyirwamo

• Ibimenyetso by'umukozi, icyuma gishyushya n'ibikoresho

• Ingingo zo kwigisha zigaragaza icyerekezo, imiterere ya kamera n'uburyo bwo guhuza

• Ibyagaragaye mu igenzura, ibipimo byo kwangwa n'ibituma umuntu yemererwa

Inama ya nyuma: Emeza Sisitemu yuzuye yo guhuza

Umugozi w'insinga wa ASM AERO ushobora gutanga urubuga rukomeye rw'imikorere iyo imiterere nyayo y'imashini, ibikoresho byo mu miyoboro y'amaraso, ibikoresho by'insinga, umukozi, imiterere y'ipaki, uburyo bwo gushyiraho icyerekezo n'uburyo bwo kwemeza bihujwe.

Mbere yo kurekura ibicuruzwa byimuwe mu musaruro, banza wemeze ko FAB ihamye, ubwiza bwa first-bond, second-bond ihamye, imiterere ya loop, vision agnifice no gusubiramo ku rwego rwa paki. Ibi birinda ikosa risanzwe ryo kohereza no kwemeza imikorere: kwemeza imikorere ya mashini hatabayeho kwemeza ipaki nyayo n'uburyo ibikoresho bivangwa.

Ibyerekeye ASM Wire Bonder Resources

• Ubuyobozi bwa Platform ya ASM AERO Wire Bonder

• Ubuyobozi bwo kugura icyuma cya ASM AERO Wire Bonder cyakoreshejwe

• Ubuyobozi bw'ibikoresho bya ASM Wire Bonder

• Reba imigozi y'insinga iboneka

Ibibazo Bikunze Kubazwa Kubyerekeye Ihererekanya ry'Inzira ya ASM AERO Wire Bonder

Ni ikihe kintu cy'ingenzi cyane mu guhuza insinga z'umuringa?

Nta kimenyetso kimwe gikora ku giti cyacyo. Ibikoresho by'insinga, imiterere ya capillary, imiterere ya FAB, ubuso bwa pad, ibipimo byo gufatanya, imiterere y'ubushyuhe n'igishushanyo mbonera cy'uruziga bigomba gusuzumwa hamwe nk'uburyo bumwe bwo gukora.

Ni gute imiterere y'imiyoboro ya capillary igira ingaruka ku buryo ingirabuzimafatizo za mbere zihagaze?

Imiterere y'imitsi yo mu nkari, kwangirika, kwandura no kwangirika bishobora kugira ingaruka ku mikoranire ya FAB, guhinduka kw'imitsi yo mu nkari, kwimura ibyuma bikoresha ikoranabuhanga, aho imitsi yo mu nkari iherereye ndetse n'uko aho iherereye hameze neza. Imiterere y'imitsi yo mu nkari igomba kugenzurwa mbere yo guhindura ibipimo byagutse.

Kuki gukora umupira w’umwuka wigenga ari ingenzi?

FAB ni yo ntangiriro y'umugozi wa mbere. Ingano y'umupira idahuye, imiterere cyangwa imyitwarire y'umurizo w'icyuma bishobora guteza ingaruka mbi ku mugozi wa mbere nubwo izindi parametre zo gufunga zidahinduka.

Ni iki kigira ingaruka ku burebure bw'uruziga n'uko uruziga rudahinduka?

Uburebure n'ubudahangarwa bw'uruziga bigengwa na gahunda y'uruziga, uburyo insinga zikoreshwa, igihe cyo gufunga, imiterere y'imitsi, ibikoresho by'insinga, intera ingana n'aho ikoreshwa, imiterere y'ipaki, inkunga y'abakozi n'uburyo imashini igenzura.

Ni ryari resept yo guhuza insinga igomba kongera kwemezwa?

Uburyo bwo guteka bugomba gusuzumwa iyo ibikoresho by'insinga, ubwoko bwa capillary, imiterere ya die pad, iherezo rya leadframe cyangwa substrate, imiterere ya paki, umukozi, umutwe wo gufatanya, imiterere y'amaso, imiterere y'ubushyuhe cyangwa ibindi bikoresho by'ingenzi mu mikorere bihindutse.

Ese umuyoboro umwe w'amaraso ushobora gukoreshwa mu miterere itandukanye y'ibipaki?

Hari igihe, ariko kuba ikwiriye biterwa n'umurambararo w'insinga, imiterere y'agace k'umugozi, ibisabwa n'umupira uhambiriye, imiterere y'icyuma cyangwa substrate, intego y'umuzunguruko n'aho gipakira kigeze. Kuba imiyoboro y'amaraso ihuye bigomba kwemezwa kuri buri nzira y'igikorwa.

Kuki ubwiza bw'ingufu za kabiri butandukana hagati y'ibibanza by'ingufu?

Ihindagurika rishobora guterwa n'irangira ry'ubuso, imiterere y'aho ipfundikirwa, ubwandu, ubugari, inkunga y'ibikoresho, imiterere y'ubushyuhe, ibipimo byo kudoda n'imiterere y'aho iherereye. Ubuso bwakira bugomba gusuzumwa hamwe n'imiterere y'aho ipfundikirwa.

Ni iki kigomba kwandikwa mu gihe cyo kwimura ASM AERO?

Andika imiterere y'imashini, ibisobanuro by'insinga n'imiyoboro y'amaraso, imiterere ya EFO, ibipimo by'imigozi, gahunda y'izunguruka, imiterere y'umukozi, imiterere y'amaso, ibikoresho byo gupakira, ibyavuye mu igenzura n'aho bigarukira mu kwemeza ibisabwa.

Ukeneye ubufasha bwo gusuzuma inzira yo guhuza insinga za ASM AERO?

Sangiza igishushanyo cy'ipaki, imiterere ya die pad, ibisobanuro by'umuyoboro w'amashanyarazi cyangwa substrate, ibikoresho by'insinga, umurambararo w'insinga, amakuru y'imiyoboro y'amaraso, imiterere y'umuyoboro w'amazi, imiterere y'umuyoboro w'amazi, imiterere y'umukozi n'ibisabwa mu musaruro. Isuzuma ry'ingirakamaro ritangirira ku nzira yuzuye y'ipaki aho kuba parametero imwe gusa.