ASM E BY SIPLACE CP12 smt makina oyika

Monga chitsanzo choyambirira cha mndandanda wa E, ASM SIPLACE CP12 ndi makina osungiramo ndalama omwe amapangidwira kuti azisakaniza kwambiri, ang'onoang'ono komanso apakati. Ndi mphamvu zake zotsika mtengo komanso kusinthasintha kwabwino kwambiri, ili ndi malo ofunikira amsika pazamagetsi ogula, zamagetsi zamagalimoto, kuyang'anira mafakitale, ndi zina zambiri, ndipo ndiyoyenera makamaka:

Makampani ang'onoang'ono ndi apakatikati a EMS

R&D malo ndi mizere kupanga oyendetsa

Mipikisano yosiyanasiyana yosinthira mwachangu mizere yopanga

II. Mafotokozedwe apakati ndi magawo aukadaulo

Zizindikiro zaukadaulo CP12 magawo atsatanetsatane

Liwiro lamalingaliro oyika 12,000-18,000 CPH (malingana ndi kasinthidwe)

Kuyika bwino ± 40μm @3σ (imathandizira zigawo za 0603)

chigawo processing osiyanasiyana 0603 ~ 30mm×30mm

Kuchuluka kwa chakudya Kufikira 60 (tepi 8mm)

Kukula kwa gawo lapansi 50mm×50mm~350mm×300mm

Vision system 1MP HD kamera + kuwala kwa mphete yokhazikika

Dongosolo lowongolera la SIPLACE Pro yoyambira

Chofunikira chamagetsi Gawo limodzi AC 220V/2.5kVA

III. Core teknoloji yatsopano ndi mfundo yogwirira ntchito

1. Dongosolo loyika mwanzeru

Ukadaulo wosinthika wa nozzle: umasintha zokha kuthamanga kwa vacuum (20-80kPa) kuti zitsimikizire kukhazikika kwazinthu zooneka mwapadera kuchokera ku 0603 kupita ku LED

Malo atatu a PCB: makina a clamping + vacuum adsorption wapawiri fixation, malo olondola ± 0.1mm

2. Zowoneka processing otaya

Kuzindikira kwagawo: 1MP kamera ijambulitsa zithunzi

Kutulutsa kwachinthu: kuwerengera komwe kumagwirizanitsa ndi SIPLACE Vision algorithm

Kulipiritsa kwamphamvu: kukonza zenizeni zenizeni zapatuka pamalo poyika

3. Njira yoyendetsera kayendetsedwe kake

Servo drive + wononga mpira: kwaniritsani malo olondola a X/Y axis ± 5μm

Modular Z axis: Mitu 6 yodziyimira pawokha yoyikika, yothandizira magwiridwe antchito ofanana

Chachinayi, zabwino zisanu ndi chimodzi zopambana zopikisana

Zachuma komanso zogwira mtima

Mtengo wogula zida wachepetsedwa ndi 30% motsutsana ndi Ma Model a mulingo womwewo

Kugwiritsa ntchito mphamvu <3kW/h, mtengo wotsika kwambiri pantchitoyi

Kusinthasintha kwambiri

Malizitsani zonse chitsanzo kutembenuka mu mphindi 15

Thandizani njira zingapo zodyera monga thireyi, chubu ndi lamba

Kusamalira mwanzeru

Dongosolo lodzizindikiritsa nokha limatha kuneneratu 85% ya zolakwika zomwe wamba

Mapangidwe a modular amapanga chigawo chofunikira m'malo <5 mphindi

Wokhazikika komanso wodalirika

MTBF>8,000 maola

Zinthu zazikuluzikulu zimagwiritsa ntchito zinthu zomwe zatumizidwa kuchokera ku Japan ndi Germany

Zosavuta kugwiritsa ntchito zinachitikira

Zojambula zowongolera mapulogalamu

Kuthandizira kuwunika kwakutali kwa foni yam'manja

Zobiriwira komanso zachilengedwe

Phokoso <65dB

Mogwirizana ndi RoHS2.0 muyezo

V. Zochitika zofananira ndikugwiritsa ntchito

Nyumba yanzeru: Kuyika module ya Wi-Fi (zigawo za 0603)

Zamagetsi zamagalimoto: ECU control board (SOIC-8 phukusi)

Kuwongolera kwa mafakitale: gawo la PLC (LED + cholumikizira chosakanikirana)

Zida zamankhwala: Chowunikira chonyamula (0402 mwatsatanetsatane resistor)

VI. Dongosolo lokonzekera moyo wonse

1. Kukonzekera kwatsiku ndi tsiku

Zochita zatsiku ndi tsiku:

Akupanga kuyeretsa nozzles (40kHz/5min)

Kuzindikira vacuum (mtengo wokhazikika ≥65kPa)

Kuwongolera njanji (kupukuta ndi IPA99%)

Kukonza kwa sabata:

Kupaka mafuta amagetsi (Molykote HP-300)

Calibration ya mandala a kamera (pogwiritsa ntchito mbale yokhazikika ya USAF1951)

2. Mndandanda wa zida zosinthira

Kusamala kwamtundu wagawo Kusintha kozungulira

Msonkhano wa Nozzle 3-6 miyezi Kusiyanitsa pakati pa 0603/0805 zitsanzo zapadera

Jenereta ya Vacuum Miyezi 12 Onani ngati diaphragm yasweka

Lamba wodyetsa miyezi 6 Kuvutana kuyenera kukhalabe pa 5±0.2N

Servo motor encoder miyezi 24 Anti-static ntchito

3. Gome lozungulira la calibration

Item Cycle Tool

Mawonekedwe kachitidwe kachitidwe ka mwezi umodzi mbale yoyezera yokhazikika (kuphatikiza 0402 pateni)

Kuyika kwamphamvu kwamutu kwa miyezi itatu Digital pressure gauge (0-10N)

Tsatani mawerengedwe a parallelism miyezi 6 Chida cholumikizira cha laser

VII. Kuzindikira zolakwika mozama ndikuwongolera kalozera

1. Kusanthula mtengo wolakwika

Chochitika cholakwika: kuyika kwanthawi ndi nthawi

Zomwe zingatheke:

Kuvala kwa ziwalo zotumizira makina (mwina 35%)

Kuwonongeka kwa makina a Servo motor (mwina 25%)

Zowoneka bwino zimangoyang'ana molakwika (mwina 20%)

Ena (20%)

Njira yowunika:

Yang'anani X/Y axis backlash (muyezo <0.02mm)

Sungani servo motor current waveform

Chitani mayeso a MTF owoneka

2. Kusamalira zolakwika zisanu

Mlandu 1: Alamu ya E917 (zowonongeka za vacuum)

Njira zoyendetsera:

Yang'anani kusindikizidwa kwa payipi ya vacuum (kutayikira kwa <0.5kPa/mphindi)

Yesani nthawi yoyankha valavu ya solenoid (muyezo ≤50ms)

Sensa ya vacuum yoyera (kupukuta kwa IPA)

Cholakwika 2: Kutayika kwa gawo la feeder

Choyambitsa:

Kusakwanira kwa lamba (kuwerengera 62%)

Kulephera kwa oyendetsa Stepper (kuwerengera 28%)

Yankho:

Khodi yosamalira

1. Sinthani mphamvu ya lamba kukhala 5N

2. Yezerani kutulutsa kwaposachedwa kwa dalaivala (1.2A±0.1)

3. Bwezerani zida zachakudya zomwe zidatha

Cholakwika 3: Kuzindikira zithunzi kwalephera

Ndondomeko yokwaniritsira:

Kuyika kwa parameter yowunikira:

Kuwala kwapatsogolo: 70-80%

Mbali yowala mbali: 45 °

Nthawi yowonetsera: 200-300μs

Cholakwika 4: Alamu yodzaza ndi Z-axis

Njira zopewera:

Yang'anani mafuta otsogola mwezi uliwonse (Klüberplex BEM 41-132)

Sinthani kuchuluka kwa chipukuta misozi kotala lililonse

Cholakwika 5: Kusokoneza kulumikizana kwadongosolo

Kuthetsa mwachangu:

Onani makutidwe ndi okosijeni a mawonekedwe a RJ45

Yesani kuchedwa kwa netiweki (kuyenera kukhala <2ms)

Ikaninso woyendetsa wa SIPLACE Pro

VIII. Kusintha kwa teknoloji ndi njira yowonjezera

1. Zosintha za Hardware

Phukusi lokwezera makina owonera: 1MP → 5MP kamera (onjezani kuchuluka kwa kuzindikira ndi 30%)

Njira yamutu wothamanga kwambiri: CP12→ CP12H (liwiro lakwera kufika 25k CPH)

2. Njira yokwezera mapulogalamu

Mtundu woyambira → Mtundu wapamwamba:

Anawonjezera 3D kayeseleledwe ntchito

Thandizani kusanthula kwazinthu za AI

3. Ndondomeko yophatikizira mzere wopanga

Kukonza pa intaneti:

CP12 + DEK Horizon chosindikizira → pangani mzere wopanga mini

(Kuthekera kopanga kunakwera ndi 40%, malo apansi achepetsedwa ndi 25%)

IX. Thandizo pa chisankho cha kugula

1. Kusanthula mtengo-phindu

Project CP12 Competitive product A Advantage kuyerekeza

Kuyika malo amodzi mtengo ¥0.003 ¥0.005 40% kutsika

Mzere kusintha nthawi 15min 30min 50% mofulumira

Kugwiritsa ntchito mphamvu 1.2kW/h 2.5kW/h Kupulumutsa mphamvu 52%

2. Malingaliro osankha

Zokonda zovomerezeka:

Mtundu woyambira: woyenera kwa ogwiritsa ntchito omwe ali ndi bajeti yochepa (pafupifupi ¥850,000)

Mtundu wapamwamba: wovomerezeka kwa makasitomala amagetsi apagalimoto (pafupifupi ¥ 1.2 miliyoni)

X. Chidule ndi Outlook

ASM SIPLACE CP12 imafotokozanso zamtengo wapatali wamakina oyika ndalama kudzera pamapangidwe amodular ndi njira yosamalira mwanzeru. Kutulutsa kwake kokhazikika kwa 12k CPH ndi kulondola kwa ± 40μm kumachepetsa kwambiri ndalama zopangira ndikuwonetsetsa kuti zili bwino. Ndi kukhazikitsidwa kwa ASM's CP12 Smart Edition (yokhala ndi ntchito yowunikira ya AI yophatikizika), mtunduwu upitiliza kutsogolera luso laukadaulo lamakina oyika olowera.