Choyika chowonjezera cha SINTAIKE STK-7080 cha semiconductor wafer

SINTAIKE STK-7080 imayikidwa makamaka ngati makina oyeretsera vacuum "osakhudzana" omwe adapangidwira makamaka misika yopyapyala ya wafer ndi semiconductor. Phindu lake lalikulu ndi kuthetsa vuto laukadaulo la kusweka kwa wafer - vuto lomwe limafala kwambiri panthawi yoyeretsera ma wafer ofooka - pogwiritsa ntchito ukadaulo watsopano, wopanda ma roller.

**Zinthu Zazikulu ndi Mfundo Zogwirira Ntchito**

Chigawo chaukadaulo cha STK-7080 chikhoza kufotokozedwa mwachidule ndi mfundo zitatu zazikulu: "yopanda roller," "yosakhudzana," ndi "vacuum lamination." Njira yonseyi imachitika yokha:

**Kuyika ndi Kuyika:** Wogwiritsa ntchito amaika mphete ya wafer kapena chonyamulira pamanja pamalo osayenera kukhudzana, pomwe imayikidwa yokha ndi makina.

**Kukonzekera Kokha:** Makinawa amachita ntchito zokonzekera okha, kuphatikizapo kudyetsa filimu, kusonkhanitsa mapepala olekanitsa, ndi kuchotsa zinyalala za filimu.

**Kupaka Vacuum Lamination:** Iyi ndi sitepe yofunika kwambiri. Makinawa amapanga malo osungira vacuum, pogwiritsa ntchito mpweya wosiyanasiyana kuti "akanikizire" filimu yomatira pamwamba pa wafer. Popeza njira yonseyi siili ndi kukhudzana ndi roller, kwenikweni imachotsa chiopsezo cha kuwonongeka kwa mphamvu zakuthupi ndi kukanda pamwamba.

**Kudula ndi Kutsitsa:** Makinawa akamaliza kupukuta, amagwiritsa ntchito chodulira chozungulira kuti adule filimuyo, amachotsa chotulutsira chotsalacho, ndikusonkhanitsa zinyalala; pomaliza pake, wogwiritsa ntchitoyo amapeza chinthu chomalizidwa.

**Ntchito, Ubwino, ndi Makhalidwe Ofunika**

Kapangidwe kapadera ka STK-7080 kamapereka ubwino waukulu pazinthu zingapo:

**Makhalidwe** | **Kufotokozera**

**Kugwira Ntchito Kwabwino Kwambiri** | Kuchuluka kwa ma wafer kufika pa ≥99.9%; ubwino wa lamination ndi wopanda thovu (kupatula thovu loyambitsidwa ndi tinthu ta fumbi); ndipo kulondola kwa lamination ndi ±0.5 mm. Mphamvu yogwiritsira ntchito ndi ≥ma wafers 60 pa ola limodzi.

**Kuyenerera Kwapadera** | Yopangidwira makamaka ma wafer osalimba omwe amafunikira "kukhudzana kokha," ukadaulo wake wosakhudzana ndi vacuum ndi woyenera kwambiri kugwira ma wafer owonda komanso ma wafer a semiconductor monga Gallium Arsenide (GaAs) ndi Gallium Nitride (GaN).

**Kugwira Ntchito ndi Kukonza Kosavuta** | **Kugwiritsa Ntchito Makina Odzipangira Okha:** Kumachita zokha ndondomeko yonse—kuphatikizapo kupopera, kudyetsa, kudula, kuchotsa filimu, ndi kusonkhanitsa zinyalala—zomwe zimafuna kuti wogwiritsa ntchitoyo achite kukweza koyamba ndi kutsitsa komaliza.

**Kukonza Kosavuta:** Nthawi Yokwanira Yokonza (MTTR) ndi yochepera ola limodzi, ndipo nthawi yopuma imakhala pansi pa 3%. Kapangidwe Kosinthasintha Komanso Kosiyanasiyana: Kumathandizira ma wafer a mainchesi 4 mpaka 8; kumagwirizana ndi filimu yabuluu kapena filimu ya UV (230–300 mm m'lifupi, 100 m kutalika); kumathandizira mphete zonyamulira za DISCO za mainchesi 6 ndi 8.

Chitetezo Chapamwamba ndi Ukhondo: Yokhala ndi chitetezo cha nsalu yopepuka komanso batani loyimitsa mwadzidzidzi; imagwiritsa ntchito fani ya mpweya woyimitsidwa kuti iyendetse bwino, zomwe zimapangitsa kuti ikhale yoyenera kugwiritsidwa ntchito ndi zipangizo zomwe zimakhudzidwa ndi mpweya; imagwiritsa ntchito pampu yotulutsa mpweya wambiri kuchokera ku ULVAC (Japan) kuti iwonetsetse kuti makina otulutsa mpweya ndi odalirika.

Mafotokozedwe otsatirawa akonzedwa kutengera zomwe zilipo pagulu:

Gulu la Ma Parameter | Mafotokozedwe Atsatanetsatane

Mtundu wa Zipangizo | Makina Oyimirira Pansi, Osagwiritsa Ntchito Okha, Osakhudzana ndi Vacuum Wafer Lamination Machine

Kukula kwa Wafer Koyenera | Mainchesi 4 mpaka 8 (100mm / 200mm)

Kuchuluka kwa Ma Wafer | 100 mpaka 750 microns (µm)

Mitundu ya Wafer | Silicon (Si), Silicon Carbide (SiC), Gallium Arsenide (GaAs)

Mtundu wa Filimu | Filimu ya Buluu kapena Filimu ya UV

Kukula kwa Filimu | 230 mpaka 300 mm

Kukhuthala kwa Filimu | 0.05 mpaka 0.2 mm

Kulondola kwa Malo | ± 0.5 mm

Kugwirizana kwa Mphete Yothandizira | 6-inch / 8-inch (DISCO Standard)

Mfundo Yothira Mafuta | Ukadaulo Wothira Mafuta Wopanda Ma Roller, Wosakhudzana ndi Vacuum

Masitepe Odzipangira Okha | Kudyetsa Kokha, Kupaka Lamination, Kutenga Liner Yotulutsa, Kudula Mozungulira, Kuchotsa Mafilimu, Kutenga Mafilimu Otayira

Chiyanjano cha Ma Machine a Anthu (HMI) | PLC Control, yokhala ndi chophimba cha mainchesi 10

Chitetezo | Chitetezo cha Katani Yopepuka, Batani Loyimitsa Padzidzidzi

Kulamulira Kosasinthasintha | Fani Yopangira Ioni (Ionizer)

Pumpu Yopumira | ULVAC

Zofunikira pa Mphamvu | AC ya gawo limodzi 220V, 16A

Mpweya Wopanikizika | 0.45 ~ 0.6 MPa, Kuthamanga kwa Madzi: 70 L/mphindi

Miyeso (WxDxH) | 950 × 1300 × 1800 mm

Kulemera Konse kwa Zipangizo | 480 kg

Nthawi Yapakati Pakati pa Kulephera (MTBF) | > maola 500

Nthawi Yokonzekera (MTTR) | < ola limodzi

Nthawi Yopuma | < 3%

Madera Ofunika Kwambiri Ogwiritsira Ntchito

STK-7080 imagwiritsidwa ntchito makamaka m'magawo omwe amafuna kulondola kwambiri kwa njira:

Kudula Ma Wafer Ochepa: Kumagwiritsidwa ntchito kuteteza ma wafer owonda kwambiri, kuteteza kusweka panthawi yodula.

Kupanga Ma Compound Semiconductor: Yopangidwira makamaka kutetezera filimu ya zinthu monga Gallium Arsenide (GaAs), Gallium Nitride (GaN), ndi Silicon Carbide (SiC). MEMS ndi Kupanga Masensa: Kugwira ma wafer okhala ndi kapangidwe ka micromechanical kapena omwe amakhudzidwa ndi kupanikizika.

**Zida Zowonjezera ndi Zambiri Zogulira**

**Zida Zowonjezera:** Monga makina a "semi-automatic", STK-7080 imafuna kutsitsa ndi kukweza pamanja; chifukwa chake, nthawi zambiri imaphatikizidwa ndi zida zotsukira za wafer zam'mwamba ndi zopukusira zokha komanso makina odulira.

**Chidule**

Ponseponse, SINTAIKE STK-7080 ndi laminator ya wafer yotsogola kwambiri, yodzipangira yokha. Ubwino wake waukulu wampikisano uli muukadaulo wake wapadera woletsa vacuum, womwe umathetsa—ndi kuthetsa—vuto lalikulu la kusweka kwa zinthu lomwe limachitika nthawi zambiri panthawi yokonza lamination ya ma wafer owonda kwambiri ndi ma semiconductors ophatikizika. Ngati kupanga kwanu kumaphatikizapo mitundu iyi ya zinthu zamtengo wapatali komanso zosalimba, STK-7080 ikuyimira yankho lokhwima komanso lodalirika lomwe muyenera kuliganizira.