OptoLux™ ndi makina olumikizira mpira opangidwa ndi ultrasonic okha kuchokera ku K&S (Kulisofa) opangira ma LED optoelectronic packaging. Ndi nsanja yakale yopanga ma LED ndi zida zamagetsi zambiri, zomwe pambuyo pake zidasinthidwa kukhala mtundu wa OptoLux™ Plus. Zipangizozi zimayang'ana kwambiri ma LED owunikira, ma Mini-LED, ndi zida zamagetsi zamagetsi za infrared, mphamvu yolinganiza, phindu la ma bonding, ndi kugwirizanitsa njira, ndipo zimagwiritsidwa ntchito kwambiri pakupanga ma optoelectronic packaging padziko lonse lapansi.
I. Kuyika Zida
OptoLux™ ili ngati cholumikizira cha mpira chodzipereka chapakati mpaka chapamwamba kwambiri cha ma optoelectronics, chomwe chimayang'ana kwambiri pakugwirizanitsa zida za optoelectronic zosiyana, kumaliza kulumikizana kwa ultrasonic ball kwa waya wagolide, siliva alloy, ndi waya wamkuwa pakati pa chip pads ndi substrate/support. Ndi yoyenera kupanga ma LED a SMD ambiri, ma LED amphamvu kwambiri, ma emitter ndi olandila a infrared, ndi ma sensor a optoelectronic; ngakhale kuganiziranso zosavuta kukonza zolakwika, ndi yoyenera mafakitale ang'onoang'ono mpaka akuluakulu a LED, koma osati ma phukusi apamwamba a logic IC chip.
II. Dongosolo la Zida Zapakati
XYZ High-Speed Servo Motion Platform: Servo drive yotsekedwa bwino imakonza njira yoyendetsera kayendedwe kake kosalekeza, imachepetsa kutayika kwa kuyenda, ndikuwonetsetsa kuti UPH ikupanga bwino; kulamulira kolondola kwambiri kwa Z-axis pressure closed-loop kumachepetsa chiopsezo chowononga chip PAD ya ma electrode owonda a LED.
Dongosolo Lowonera Patsogolo Lokonzedwa: Kusanthula ndi kuweruza pasadakhale malo kumafupikitsa nthawi yodikira yopezera zithunzi; yokhala ndi makina owunikira olunjika a WAVI, magwero owunikira ofiira ndi abuluu okonzedwa + kuwala kocheperako, kuti athe kuthana ndi kuwala kuchokera ku zothandizira zamagetsi komanso kusokoneza kwa mitundu yosiyanasiyana ya zinthu zothandizira, zomwe zimapangitsa kuti PRS ikhale yokhazikika.
Njira yodziwira zolakwika za SHTL ndi NSOL zomwe zimamangidwa mkati mwake zimayesanso zokha pamene zolakwika zapezeka, zomwe zimachepetsa nthawi yogwira ntchito komanso kukonza nthawi yothandiza ya MTBA.
Dongosolo Lowala: Ma optics okhazikika a 2 × kukula, omwe amalola kusanthula kwakukulu kwa malo owonera komanso kuyang'ana ma pad, kukwaniritsa zosowa za LED yachikhalidwe komanso kuzindikira ma pad a Mini-LED koyambirira.
Kiti Yopangira Njira Yopangira Ma LED Yofulumira ya Quick-LED Suite
K&S imapereka database yokonzedwa mwamakonda yopangira ma CD a optoelectronic, kuphatikiza waya wokhwima, kuyatsa, ndi nthawi yogwiritsira ntchito mphamvu ya ultrasonic. Kuphatikiza ndi ukadaulo wowongolera mpira wa solder wa ACCUBMP, imatsimikizira kusinthasintha kwa mpira wa solder, kulola makina atsopano kugwira ntchito mwachangu ndikuchepetsa cholepheretsa kukhazikitsa njira.
Pokhala ndi njira yodzikonzera yokha ya Auto-BITS, imaphunzira yokha ndikukonza magawo omangirira panthawi yogwira ntchito ya zida, zomwe zimathandizira kusuntha kwa njira chifukwa cha kuwonongeka kwa waya ndi kusinthasintha kwa zinthu, motero zimakhazikitsa phindu la batch.
III. Mafotokozedwe Ofunika a Njira Yogwirira Ntchito
Mawaya Ogwirizana: Waya wagolide, waya wa siliva, waya wa palladium-mkuwa; zida zodzitetezera zachilengedwe zimathandiza kupanga waya wamkuwa ndikuletsa kupindika kwa waya wamkuwa ndi okosijeni.
Chipinda cha Waya Chogwiritsidwa Ntchito: 20-50μm, chomwe chimaphimba mawaya akuluakulu a magetsi owunikira wamba ndi ma LED amphamvu kwambiri.
Kulondola kwa Bonding: ±3μm@3σ, kukwaniritsa zofunikira za bonding za ma pad ang'onoang'ono ndi apakatikati.
Malo Ogwirira Ntchito Mogwira Mtima: 56×80mm, yogwirizana ndi zothandizira zachikhalidwe za LED cascade ndi zinthu zadothi.
Kutha kwa Waya: Kumathandizira arc yotsika, arc yokhazikika, ndi arc yayitali, yogwirizana ndi zothandizira zakuya kosiyanasiyana.
Kugwirizana kwa Kudyetsa: Kumathandizira mathireyi ndi zothandizira za cascade; kumatha kuphatikizidwa ndi makina odziyikira okha ndi kutsitsa; kumathandizira kutsata deta ya MES.
IV. Madera Ofunikira Ogwiritsira Ntchito
Ma LED: 2835, 3030, 5050 ndi ma LED ena okhala ndi ma SMD surface mount, ma LED amphamvu kwambiri a ceramic, ma COB chips, ma Mini-LED mass manufacturing wire bonding oyambirira.
Zipangizo Zamagetsi: Machubu otulutsa/kulandira a infrared IR, masensa a photoelectric, zipangizo za optocoupler discrete.
Kapangidwe ka Chipangizo Chopanda Kachipangizo cha Optoelectronic cha Consumer
V. Ubwino Waukulu wa Zipangizo
Kusintha Kwambiri kwa Machitidwe a Optoelectronic: Yakonzedwa bwino kuti ithane ndi mavuto monga kuwunikira m'mabulaketi a LED electroplating komanso kuwonongeka kwa mphamvu kuchokera ku ma electrode opyapyala, zomwe zimapangitsa kuti ntchito ikhale yotakata komanso kuti pakhale kupanga bwino kwambiri.
Low Learning Curve: Njira yokonzedwa kale ya Quick-LED Suite imalola nthawi yochepa yokhazikitsa mukasintha kupita ku mitundu yatsopano, zomwe zimachepetsa kudalira mainjiniya akuluakulu azinthu.
Kugwira Ntchito Kwabwino Kwambiri: Kubwezeretsa zolakwika zowoneka zokha + Kubweza kosinthika kwa Auto-BITS kumachepetsa nthawi yogwira ntchito chifukwa cha kulowererapo kwa anthu, zomwe zimapangitsa kuti ikhale yoyenera kupanga zinthu zambiri nthawi yayitali komanso mosalekeza.
Kupereka Mawaya Owonjezera: Kukonzanso malo opangira zinthu zachilengedwe kumathandiza kusintha kuchoka pa waya wagolide kupita ku waya wasiliva kapena wamkuwa, zomwe zimathandiza kuchepetsa ndalama zomwe zimafunika m'mafakitale.
Kukonza Kosavuta: Kapangidwe ka modular kamalola kusonkhanitsa ndi kusokoneza kosavuta kwa chopatulira, pini yowombera, ndi makina operekera waya, zomwe zimachepetsa nthawi yokonza.
VI. Kusiyana Kwachidule Pakati pa OptoLux™ ndi OptoLux™ Plus
OptoLux™ (Basic Version): Pulatifomu yakale yopanga ma LED ambiri, yokhwima komanso yokhazikika, yokwaniritsa zosowa za mphamvu zopangira za ma SMD achikhalidwe ndi ma LED amphamvu kwambiri, yopangidwira kupanga ma LED ambiri wamba.
OptoLux™ Plus (Mtundu Wokwezedwa): Ili ndi kayendedwe kabwino ka servo, ma algorithms owonera nthawi zonse, UPH (Yokwezedwa Paola) yowonjezereka, komanso kulimba kwa waya wamkuwa ndi njira zazing'ono za Mini-LED, zomwe zimapangitsa kuti ikhale yoyenera kupanga mizere yambiri yokhala ndi zofunikira zambiri.
VII. Chidule K&S OptoLux™ ndi chipangizo cholumikizira mpira chomwe chimagwiritsidwa ntchito kwambiri mumakampani opanga ma LED. Zinthu zake zazikulu ndi kukhwima, kukhazikika, kugwiritsa ntchito bwino zinthu, komanso kukonza kosavuta. Chimathetsa bwino mavuto omwe amabwera chifukwa cha kuwunikira kwa LED, kusasinthasintha kwa mpira, komanso kusinthasintha kwa nthawi yayitali panthawi yopanga; ndi chisankho chachikulu cha zida zopangira ma LED ndi infrared optoelectronic.
