ULTRALUX™ PLUS ndi nsanja yapamwamba kwambiri ya K&S yolumikizira ma LED ndi ma Mini-LED ambiri komanso otsika mtengo. Pokhala pamwamba pa OptoLux™ Plus, ili ndi mphamvu zambiri za UPH, kulondola kwa ma bonding a 2.5μm@3σ, komanso kuthekera kowonjezera ma bonding a waya wa mkuwa/siliva, cholinga chake ndi kuthandiza mafakitale opaka ma CD kuchepetsa ndalama zonse zopangira ndi zoposa 10%. Yapangidwira makamaka kupanga ma LED, ma Mini-LED, ndi zida zamagetsi za infrared maola 24 pa sabata, masiku 7 pa sabata.
Makina Okwanira a ULTRALUX™ PLUS
I. Kuyika Zida
ULTRALUX™ PLUS ndi kampani yayikulu ya K&S yolumikizira mipira yamagetsi, yomwe imayang'ana kwambiri ma ultrasonic ball bonding interconnects a ma SMD LED, ma LED amphamvu kwambiri, ma Mini-LED, zida zotulutsa/zolandirira za infrared, ndi masensa owala, zomwe zimamaliza kulumikizana kwa waya pakati pa ma chip PAD ndi substrate/support.
Poyerekeza ndi OptoLux™ / OptoLux™ Plus, kapangidwe ka kayendedwe ka zinthu, masomphenya, chitetezo cha gasi, ndi zida zoyendetsera zinthu zakonzedwa bwino kwambiri. Yapangidwira mafakitale opaka zinthu apakatikati mpaka akuluakulu omwe akufuna kutulutsa zinthu zambiri, waya wa mkuwa/siliva waukulu, ndi ma Mini-LED ang'onoang'ono, ndipo si cholinga cha ma CD apamwamba a IC chip.
II. Dongosolo la Zida Zapakati
Dongosolo la Servo Lopepuka, Lolimba Kwambiri la XYZ: Kapangidwe ka kayendedwe kolimba kwambiri kamathandizira kuthamanga kwa magetsi ndikuchepetsa nthawi yogwira ntchito; liwiro lolumikizana mpaka mizere 25/sekondi (kutalika kwa waya wa 2mm) limawonjezera kwambiri UPH; kuzungulira kolimba kwambiri kwa Z-axis pressure closed loop kumaletsa chiopsezo cha kuwonongeka kwa ma electrode owonda, oyenera kupanga zinthu zambiri nthawi yayitali.
Next-Generation Progressive Scan Vision Engine (PRS): Lens yaying'ono yowoneka bwino yokhala ndi crosshair offset yaying'ono; Look-Ahead pre-scan; standard 3.5× magnification optics (OptoLux Plus ndi 2×/4×), yogwirizanitsa field-of-view scanning yayikulu ndi kuzindikira pang'ono kwa ma pad; njira yabwino yodziwira kuti iwonetse bwino kwambiri, mitundu yosiyanasiyana, komanso kuipitsidwa kwa zinthu zomwe zimagwiritsidwa ntchito ndi electroplated.
Kubwezeretsa zolakwika zokha kumathandizira kuyesanso zokha pazovuta zingapo monga SHTL, NSOP, ndi NSOL, zomwe zimapangitsa kuti MTBA ikhale yothandiza komanso kuchepetsa nthawi yogwira ntchito.
Dongosolo lowongolera kuyenda kwa mpweya wabwino: Lakonzedwa bwino kwambiri kuti lipange mawaya a mkuwa ndi siliva, kulimbitsa ubwino wa mawaya ozungulira ndi kupanga mipira, kuchepetsa kukhuthala kwa mipira ya mkuwa ndi zolakwika mu mawonekedwe a mipira ya siliva. Ndi zida zodzitetezera zachilengedwe, zimatha kuyendetsa mwachindunji mawaya a mkuwa ndi siliva m'magulu akuluakulu, kuthandizira njira zochepetsera ndalama zomwe zimagulitsidwa m'mafakitale.
Phukusi la Quick-LED-2 Suite la njira yonse ya optoelectronic: Limaphatikiza Quick Bond, Quick Stitch, ndi Quick Loop, zomwe zakonzedwa kale ndi ma wire arc ambiri okhwima, arcing, ndi ultrasonic pressure timing parameters; kuphatikiza ndi ACCUBMP solder ball control ndi Auto-BITS process self-optimization, limathandizira kwambiri kuwonongeka kwa cutter ndi kusinthasintha kwa waya panthawi yopanga zida, zomwe zimathandiza kuti zitsimikizidwe mwachangu komanso kutumizidwa kwa makina ndi zinthu zatsopano, kuchepetsa nthawi yoyambira zinthu.
KNet PLUS Device Networking System imathandizira kuyang'anira momwe zinthu zilili pazida nthawi yeniyeni komanso kupeza deta yopangidwa, imagwirizana ndi makina a MES a fakitale kuti ikwaniritse kutsata kwathunthu kwa deta yopangidwa, ndipo imagwirizana ndi mizere yopangira yokha ya Industry 4.0; imagwirizananso ndi mafelemu othandizira mosalekeza ndi zonyamulira mapaleti, ndipo imatha kuphatikizidwa ndi njira zonyamula ndi kutsitsa zokha.
III. Mafotokozedwe Ofunika a Njira Yogwirira Ntchito
Mawaya Ogwirizana: Waya wagolide, waya wa siliva, waya wamkuwa wa palladium, waya wamkuwa (wokhala ndi zida zotetezera zachilengedwe zofanana)
Chipinda cha Waya Chogwiritsidwa Ntchito: 20-50μm, chomwe chimaphimba mawaya akuluakulu a ma LED achikhalidwe, ma LED amphamvu kwambiri, ndi ma Mini-LED
Kulondola kwa Bonding: 2.5μm@3σ, kuposa 3μm@3σ ya OptoLux Plus, yoyenera kupanga Mini-LED yokhala ndi malo ochepa a pad
Malo Ogwirira Ntchito Mogwira Mtima: 56mm (X) × 80mm (Y), imagwirizana ndi mabulaketi osiyanasiyana a LED ndi ma substrates a ceramic
Kugwira Ntchito kwa Waya (waya wa 25.4μm): Kutalika kwa waya kwakukulu ndi 5mm, kutalika kwa waya kochepa ndi 65μm; Quick-Loop-LED imathandizira mawonekedwe osiyanasiyana ovuta a waya, kuchepetsa kugwedezeka kwa waya ndikuwonjezera kudalirika kwa chipangizocho.
Kugwirizana kwa Katundu: M'lifupi mwa bokosi la Bracket 35-98mm, kuthandizira kupanga kwa bulaketi ya LED yolumikizira ma specification ambiri
IV. Zochitika Zazikulu Zogwiritsira Ntchito
Kupaka kwa LED: Mitundu yonse ya ma LED okhala ndi ma SMD pamwamba, ma LED amphamvu kwambiri a ceramic, ma COB modules, ma Mini-LEDs Kupanga kwakukulu kwa ma chips a LED
Zipangizo zamagetsi: Zotulutsira/zolandirira za infrared (IR), masensa a photoelectric, optocouplers (zipangizo zapadera)
Mizere yopangira yochepetsera mtengo yoyenera kupanga waya wamkuwa ndi waya wa siliva wambiri
V. Ubwino wa Zida Zapakati
Kuthekera Kwambiri Kopanga Zinthu Zambiri: Ili ndi kapangidwe ka servo-motion ka m'badwo wotsatira komwe kamawonjezera UPH poyerekeza ndi OptoLux™ Plus; kutulutsa kwakukulu pa unit kumachepetsa ndalama zopangira pa LED iliyonse, zomwe zimapangitsa kuti ndalama zonse zopangira zichepe >10%.
Kugwirizana kwa Waya wa Mkuwa/Siliva Wolimba: Kuwongolera bwino kayendedwe ka mpweya komanso kusinthasintha kwapamwamba kwa FAB (Free Air Ball) kumatsimikizira kuti pakhale zokolola zokhazikika popanga waya wa siliva ndi mkuwa wambiri, zomwe zimakwaniritsa zosowa za fakitale kuti zichepetse ndalama.
Kulondola Kwambiri kwa Bonding: Kukwaniritsa kulondola kwa 2.5μm@3σ ndi ma optics a 3.5×, kumagwira bwino ntchito za Mini-LED zogwiritsa ntchito ma pad ang'onoang'ono ndi ma pitches abwino pomwe kumapereka zenera lalikulu la ntchito.
Kugwiritsa Ntchito Zipangizo Zapamwamba: Zimatha kuchira zokha kuchokera ku mitundu yosiyanasiyana ya zolakwika ndi Auto-BITS adaptive client kuti muchepetse kukhazikitsa ndi nthawi yopuma, zomwe zimapangitsa kuti ikhale yoyenera kupanga nthawi zonse maola 24 pa sabata.
Chiyambi Cha Zamalonda Mwachangu: Pulogalamu ya Quick-LED-2 imachepetsa nthawi yoyenerera zinthu zatsopano ndikuchepetsa ntchito yokhazikitsa mainjiniya azinthu.
Kugwirizana kwa Mzere Wopangira Zinthu pa Digito: Kulumikizana kwa KNet-PLUS kumathandiza kutsata deta yonse yopangira ndikuphatikiza ndi makina olowetsa/kutsitsa zinthu okha, zomwe zimapangitsa kuti ikhale yogwirizana kwathunthu ndi zida zamakono zopakira. VI. Kuyerekeza Kwachidule: ULTRALUX™ PLUS vs. OptoLux™ Plus
Table
Chinthu ULTRALUX™ PLUS OptoLux™ Plus
Kuyika malo Mtundu wa Flagship; mphamvu yothamanga kwambiri; yopangidwira Mini-LED komanso kupanga zinthu zambiri pogwiritsa ntchito waya wamkuwa/siliva Kupanga kwakukulu kwa magetsi; kupanga kwakukulu kwa ma LED achikhalidwe
Kukula kwa Kuwala Mulingo wa 3.5× Muyezo 2×; 4× mwaufulu
Kulondola kwa Kugwirizana 2.5μm @ 3σ 3μm @ 3s
Liwiro Lalikulu Mawaya 25 pa sekondi (utali wa waya wa 2mm) Zotsika kwambiri
Kulamulira Mafuta Mpweya wabwino kwambiri kuti waya wa Cu/Ag upangidwe bwino wa FAB Kuwongolera mpweya wabwino
Njira Yogwirira Ntchito Suite ya Quick-LED-2 Suite ya Quick-LED
Makasitomala Omwe Akufuna Mizere ya Mini-LED yofunika kwambiri; mizere ya waya ya Cu/Ag yokhala ndi voliyumu yambiri imayang'ana kwambiri pakuchepetsa ndalama Mizere yokhazikika ya ma SMD achikhalidwe ndi ma LED amphamvu kwambiri
VII. Chidule
K&S ULTRALUX™ PLUS ndiye chitsanzo chachikulu mu K&S optoelectronics ball bonding portfolio. Yokhazikika pazipilala zitatu zazikulu za bandwidth yapamwamba, kulondola kwapamwamba, komanso kupanga zinthu zambiri mokhazikika ndi mawaya amkuwa/siliva, imathetsa mavuto akuluakulu monga ma bond pads ang'onoang'ono pa Mini-LEDs, kupanga mipira molakwika ndi waya wamkuwa, komanso kusuntha kwa njira panthawi yopanga zinthu zambiri. Imathandiza opanga ma LED kuti achepetse ndalama zopangira pa unit imodzi pomwe akusunga zokolola zambiri komanso kudalirika, zomwe zimapangitsa kuti ikhale nsanja yabwino kwambiri yolumikizira mawaya opangira zinthu zambiri za LED ndi Mini-LED m'badwo wotsatira.
