Nigute Guhitamo Iburyo AOI kumurongo wawe wa SMT

Nka SMT (Surface Mount Technology) imirongo yumusaruro igenda irushaho gukora kandi igoye, kwemeza ubuziranenge bwibicuruzwa kuri buri cyiciro birakomeye kuruta mbere hose. Aho nihoAOI (Igenzura ryikora)iraza-igisubizo gikomeye cyo kugenzura ubuziranenge bukoreshwa mugutahura ibibazo byo gushyira ibice, kugurisha ibicuruzwa hamwe, hamwe na PCB idasanzwe.

Ariko hamwe nimashini nyinshi za AOI ziboneka uyumunsi-2D, 3D, kumurongo, kumurongo, kwinjira-urwego, AI-yazamuye -nigute ushobora guhitamo AOI ibereye kumurongo wawe wa SMT?

Muri ubu buyobozi bwuzuye, tuzasenya inzira yo gutoranya intambwe ku yindi. Waba wubaka umurongo mushya wa SMT cyangwa kuzamura sisitemu yo kugenzura, iyi ngingo izagufasha gufata icyemezo cyubwenge, cyibanda kuri ROI.

AOI Niki n'impamvu bifite akamaro

AOIni iyerekwa rishingiye ku iyerekwa rya tekinoroji ikoreshwa mubikorwa bya elegitoroniki kugirango ihite igenzura inteko za PCB ku nenge nka:

Kubura ibice

• Kudahuza

• Ikiraro cyagurishijwe

• Umugurisha udahagije

• Imva

• Kuzamura kuyobora

Sisitemu igezweho ya AOI ikoreshakamera-nini cyane, amashusho ya 2D / 3D, hamwe na AI algorithmskugenzura imbaho ​​vuba kandi neza kuruta abagenzuzi b'abantu.

Inyungu za AOI:

• Kugabanya ikosa ryabantu

• Kuzamura ubuziranenge bwibicuruzwa

• Mugabanye rework hanyuma ugaruke

• Gushoboza gukurikirana no gutanga raporo ya SPC

• Yongera umusaruro muri rusange

Intambwe ku yindi Ubuyobozi bwo Guhitamo AOI Iburyo

Intambwe ya 1: Sobanura intego zawe zo kugenzura

Mbere yo kureba icyitegererezo cyangwa ibiciro, ibaze ubwawe:

• AOI izakoreshwa he?.

• Ni izihe nenge ukeneye kumenya?

• Niyihe ntego yawe yo kugenzura umuvuduko no kwinjiza?

• Ikibaho cyawe nikihe? (urugero: 0201 ibice, BGA, QFN)

Kumenya ibyaweintego zo kugenzuraifasha kugabanya ubwoko bwiburyo bwa AOI niboneza.

Intambwe ya 2: Hitamo Hagati ya 2D na 3D AOI

Igihe cyo guhitamo2D AOI:

• PCBs

• Imishinga itagabanijwe ningengo yimari

• Kugenzura amashusho gusa (urugero, kubura, polarite)

Igihe cyo guhitamo 3D AOI:

• Inganda zizewe cyane (amamodoka, ikirere, ubuvuzi)

• Ibice bito bito, BGA / QFN

• Ukeneye kugurisha ingano, uburebure, isesengura rya coplanarity

Intambwe ya 3: Inline na Offline AOI: Niki Ukeneye?

• Inline AOIyashyizwe muburyo butaziguye kumurongo wa SMT kandi igenzura imbaho ​​mu buryo bwikora uko ziva kuri sitasiyo zijya mu zindi.

• Offline AOIni sisitemu yonyine aho imbaho ​​zipakirwa intoki kugirango zigenzurwe.

Inama: Ku nganda zinjiza cyane,inline 3D AOIni ngombwa. Kuri laboratoire ya R&D cyangwa umusaruro-muto, aigiciro cyiza kuri interineti 2D AOIbirashobora kuba bihagije.

Intambwe ya 4: Reba umuvuduko wo kugenzura nukuri

Imashini zigezweho za AOI zirashobora kugenzura kumuvuduko uva30 cm² / amasegonda hejuru ya cm 60 / sek, bitewe no gukemura no gutunganya imbaraga.

Ibintu ugomba gusuzuma:

• Ubucucike bwibigize: Ibice byinshi = igihe kinini cyo kugenzura

• Kamera: Igisubizo gihanitse = kumenya neza inenge

• Imikorere ya Algorithm: Sisitemu zimwe za AOI zikoresha AI kugirango yihutishe gufata ibyemezo

Ku nama: Buri gihe uringaniza umuvuduko hamwe nukuri kugenzura. Imashini yihuta ibura inenge irazimvye mugihe kirekire.

Intambwe ya 5: Suzuma ubushobozi bwa software

Porogaramu ya AOI ningirakamaro nkibikoresho. Shakisha ibintu nka:

• Gahunda ya interineti yoroshye

• Gucunga isomero ryibigize

• Gutondeka neza hamwe na AI

• Raporo yamakuru ya SPC

• Kwishyira hamwe na sisitemu ya MES / ERP

• Kwinjira kure no gukemura ibibazo

Bonus: Porogaramu zimwe za AOI zemereraporogaramu yikora itangwa kuva muri CAD, kugabanya cyane igihe cyo gushiraho.

Intambwe ya 6: Reba Imashini Ikirenge hamwe nu murongo uhuza

Menya neza ko imashini ya AOI ihuye n'umurongo wawe wa SMT:

• Ingano ya PCB isanzwe? (urugero, 50x50mm kugeza 510x460mm)

• Irashobora gukora ibice bibiri cyangwa impande ebyiri?

• Uburebure bwa convoyeur hamwe n'itumanaho rya SMEMA birahuye?

Buri gihe ugenzureibipimo by'ibikoresho, imbaraga zisabwa, naumuyaga ukenewembere yo kugura.

Intambwe 7: Tekereza Kwaguka Kuzaza

Ibaze ubwawe:

• Ibicuruzwa byawe bivanze bizarushaho kuba ingorabahizi?

• Uzakenera sitasiyo nyinshi zo kugenzura uko uzamuka?

• Uzakenera izindi AOI ibice kugirango ubanze ugaragaze cyangwa SPI?

Guhitamo amodular, kuzamura sisitemu ya AOIbizafasha ejo hazaza-umusaruro wawe.

Intambwe 8: Imashini Nshya Yavuguruwe Imashini za AOI

Niba ingengo yimari iteye impungenge,sisitemu ya AOI ivuguruyeirashobora kuba ishoramari ryubwenge. Ariko rero, burigihe tekereza:

• Garanti ninkunga iboneka

• Ibice bisohoka

• Imiterere yimashini

• Imiterere ya software hamwe nimpushya

Benshi mubatanga ibisubizo bya SMT, nka GEEKVALUE - SMT, batanga imashini zipimishije, zikorerwa, kandi zizamurwa imashini zikoreshwa na AOI kubiciro byapiganwa.

Intambwe 9: Gereranya Ibiranga Top AOI

Bimwe mubirango byubahwa cyane AOI harimo:

Inama: Ntukarebe gusa amazina yikirango - wibandeinkunga yaho, amahugurwa, no koroshya imikoreshereze.

Intambwe ya 10: Saba Live Demo cyangwa Ikizamini Cyitegererezo

Mbere yo kugura, baza uwaguhaye isoko:

• Koresha demo kurugero rwawe rwose rwa PCB

• Tanga raporo zerekana inenge

• Erekana umuvuduko wo kugenzura nibiciro byo guhamagara

• Erekana ikoreshwa rya software

Iyi niinzira nziza yo kwemeza imashini ya AOIkubikorwa byawe bikenewe.

Urutonde rwabaguzi ba AOI

Mbere yo kugura ibya nyuma, genda unyuze kurutonde rwihuse:

Igenzura risabwa ibikenewe (umuvuduko, ingano y'ibigize, ubwoko)
✅ 2D na 3D icyemezo cyafashwe
✅ Inline na format ya interineti yatoranijwe
Ubushobozi bwa software bwagenzuwe
Imashini yemejwe ikirenge & guhuza
Inkunga isobanutse & garanti
Kugenzurwa kugirango amahugurwa ahari
Gusuzuma inzira ndende yo kuzamura inzira
Yakiriye amagambo yatanzwe hamwe no gusenyuka byuzuye
✅ Ikizamini cyicyitegererezo cyangwa cyerekanwe demo

Urugero nyarwo: Guhitamo neza AOI

Umukiriya: Shenzhen-ishingiye kuri EMS
Ibicuruzwa: Ubuvuzi bwa elegitoroniki (QFN + BGA-imbaho ​​ziremereye)
Ikibazo: Hamagara cyane kubeshya hamwe na 2D AOI ishaje
Igisubizo: Kuzamurwa kumurongoSaki 3DiAOIhamwe na AI
Igisubizo:

• Guhamagara kubeshya byagabanutseho 70%

• Kongera umusaruro-wambere

• Igihe cyo gutangiza gahunda cyagabanutse kuva kumasaha 6 kugeza kumasaha 1.5

• ROI yagezeho mumezi 10

Ibitekerezo byanyuma: AOI Nishoramari Ryigihe kirekire

Guhitamo neza AOI kumurongo wawe wa SMT birenze kugereranya ibiciro cyangwa ibirango. Nibijyanye no guhuza ubushobozi bwo kugenzura nubwaweintego z'umusaruro, ibipimo byiza, na gahunda yo gukura.

Imashini yatoranijwe neza AOI irashobora:

• Irinde ibihumbi by'amadolari mugukora

• Komeza ikizere cyabakiriya

• Kuzuza ibyangombwa bisabwa mu nganda

• Ongera izina ryawe ryiranga ubuziranenge

Niba utazi neza aho uhera, korana numufatanyabikorwa wizewe wa SMT utangakugisha inama, gushakisha imashini, amahugurwa, hamwe ninkunga yo kugurisha.

Ukeneye ubufasha Guhitamo Imashini ya AOI?

KuriGEEKVALUE - SMT, twihariye muri:

• Kugurisha imashini ya AOI (bishya kandi byavuguruwe)

• Byimbitse bikeneye isesengura

• Kwishyiriraho no guhugura

• Gusana no kugoboka ibice

• Impanuro yuzuye ya SMT

📞 Twandikire nonahakubona ibisobanuro byihariye hamwe nubuyobozi bwinzobere muguhitamo AOI nziza kumurongo wawe wo gukora.