asm siplace sx2 smt ekyuma ekiteeka ekifo

ASM SIPLACE SX2 kyuma kya sipiidi ya waggulu nnyo nga kya modular placement kyatongozebwa kkampuni ya ASM Assembly Systems wansi wa ASMPT Group. Ekoleddwa okukola ebyuma ebikozesebwa mu byuma bikalimagezi mu bungi era esaanira emirimu egyetaaga obusobozi bw’okufulumya ebintu ebingi ennyo, gamba nga ssimu ez’amaanyi, ebyuma by’emmotoka, n’ebyuma by’empuliziganya ebya 5G.

Ensengeka y’akatale: wakati w’eby’omu makkati (nga D series) n’eby’omulembe (nga X series), ng’essira liteekeddwa ku kuteeka sipiidi ennene ku ssente ennyingi, okutebenkeza sipiidi, obutuufu n’okukyukakyuka.

1.2 Enkulaakulana ya tekinologiya

Okusikira tekinologiya wa SIPLACE: Okusikira tekinologiya wa Siemens SIPLACE omukulu nga linear motor drive ne flight vision alignment, n’okulongoosa enkola z’okufuga entambula.

SX series iteration: SX2 ye nkyusa ya SX1 erongooseddwa, nga waliwo okulongoosa okunene omuli:

10% ~ 15% okweyongera mu sipiidi y'okuteeka (theoretical maximum okutuuka ku 126,000 CPH)

Enhanced feeder compatibility (ewagira emiguwa gy’ebintu ebigazi)

Obulung’amu bw’okukyusa layini erongooseddwa (omulimu gwa QuickChange) .

2. Omusingi omukulu ogw’emirimu n’obuyiiya mu tekinologiya

2.1 Enkola y’okuteeka abantu mu bifo

Okutambuza kwa PCB n’okuteeka mu kifo

Nga yeettanira enkola y’okutambuza emikutu ebiri, ewagira sayizi za PCB eza 50mm×50mm ~ 510mm×460mm.

Kkamera ya Fiducial (FCM) ey’obutuufu obw’amaanyi ezuula mu ngeri ey’otoma ebifo ebijuliziddwa PCB era n’esasula okukyukakyuka kwa PCB oba ensobi mu kifo (obutuufu ±10μm).

Okulonda ebitundu n’okupima

Omutwe gw’okuteeka entuuyo 20 (MultiStar) gulonda ebitundu okuva mu kifo ekigabula amasannyalaze (eFeeder).

Fly Vision: Kkamera ya ICM emaliriza okupima ebitundu (ezuula center offset, rotation angle, n’ebirala) mu kiseera ky’okutambula kw’omutwe gw’okuteeka okukendeeza ku budde bw’okuyimirira.

Okuteeka mu kifo mu ngeri ey’amaanyi

Linear motor drive + grating ruler closed-loop okufuga okutuuka ku ±25μm @3σ okuteeka obutuufu.

Okufuga puleesa mu ngeri ey’amagezi: Teekateeka mu ngeri ey’otoma empalirizo y’okuteeka ebitundu eby’enjawulo (nga MLCC ennyimpi, BGA ennene).

2.2 Ebikulu ebikulu mu tekinologiya

Ennyonnyola ya Tekinologiya

MultiStar okuteeka omutwe 20 nozzle dizayini, okuwagira synchronous pick-up-okuteeka (Pick & Place Parallelism), okulongoosa obulungi.

eFeeder electric feeder ecalibrate ekifo mu ngeri ey’otoma, era okukyusa ebintu tekyetaagisa kuyingira mu nsonga mu ngalo, ekikendeeza ku budde bw’okuyimirira.

Intelligent path optimization SIPLACE Pro software ebala mu ngeri ey’amaanyi omutendera gw’okuteeka ogusinga obulungi okukendeeza ku kudduka omutwe n’omukono nga tebiriiko kintu kyonna.

Dual-track independent control esobola okukola PCB bbiri mu kiseera kye kimu, okulongoosa obusobozi bw’okufulumya okutwalira awamu.

3. Ensengeka ya Hardware ne software

3.1 Enzimba ya Hardware

Ebikwata ku Module

Omutwe gw'okuteeka MultiStar 20 nozzle, guwagira ebitundu 0201 ~ 45mm × 45mm

Enkola y’okulaba - ICM (okupima ebitundu): 50μm@15ms

- FCM (okuteekebwa mu kifo kya PCB): ±10μm

Enkola y'okuliisa Egaziyizibwa okutuuka ku 320 emmere (8mm ~ 104mm strip)

Okufuga entambula Linear motor + grating ruler, essanyu erisinga obunene 2.5m/s2

Enkola y'okutambuza Dual-track independent transmission, ewagira board obuwanvu 0.4 ~ 6mm

3.2 Enkola ya pulogulaamu

Ekisenge kya Sofutiweya SIPLACE:

Pro: Okukola pulogulaamu entongole n’okulongoosa (okuwagira okuyingiza CAD).

Xpert: Okwekenenya data okw’omulembe (CPK, placement offset heat map).

Monitor: Okulondoola mu kiseera ekituufu OEE (okutwalira awamu ebyuma efficiency), fault alarm.

Omulimu ogw’amagezi:

QuickChange: Laba mu ngeri ey’otoma enkyukakyuka mu siteegi y’ebintu ng’okyusa layini, era omale okukyusa mu ddakiika 5.

Dynamic Balancing: Okugabanya emirimu mu ngeri ey’amaanyi eri emitwe egy’okuteeka emirundi mingi okwewala ebizibu.

4. Ebikulu ebikwata ku nkola y’emirimu

Ebiraga SIPLACE SX2 parameters

Sipiidi esinga obunene ey’okuteeka 126,000 CPH (omuwendo gw’enzikiriziganya)

Obutuufu bw’okuteeka ±25μm @3σ (ebitundu bya chip) .

Ebitundu range 0201 ~ 45mm × 45mm, obuwanvu 0.2 ~ 12mm

Obusobozi bw’okuliisa Ekisinga obunene 320 (8mm tape)

Obudde bw'okukyusa layini

Amasannyalaze agakozesebwa Average 5.5kW, mode ekekereza amaanyi esobola okukendeeza ebitundu 30%

5. Ensonga z’okukozesa amakolero

Ebyuma ebikozesebwa: smartphone motherboard (okuteekebwa kwa CSP/BGA okwa density enkulu).

Ebyuma ebikozesebwa mu mmotoka: Module y’okufuga ADAS (ebitundu ebigumira ebbugumu eringi).

Ebikozesebwa mu mpuliziganya: 5G base station RF power amplifier (sayizi ennene QFN).

Ebyuma ebikozesebwa mu makolero: bboodi efugira amakolero eyeesigika ennyo (obuyambi bw’obulamu obuwanvu).

6. Okugonjoola ebizibu mu bujjuvu n’okuddaabiriza

6.1 Ensobi eza bulijjo n’okugonjoola ebizibu

Ensobi 1: Offset y’okussaako (obulagirizi bwa X/Y) .

Ebiyinza okuvaako ensonga eno:

Enfo ya PCB si ntuufu (Ensobi mu kutegeera kwa Fiducial).

Nozzle Z-axis obugulumivu okuteekawo okukyama.

Okugonjoola:

Okwoza kkamera ya FCM era oddemu okupima ekifo ekijuliziddwa.

Kozesa ekipima obuwanvu bwa layisi okukakasa ebipimo bya nozzle Z-axis.

Ensobi 2: Vacuum pickup eremereddwa

Ebiyinza okuvaako ensonga eno:

Okuzibikira kwa nozzle oba okukulukuta kwa layini ya vacuum.

Obugumu bw’ekitundu/ekika ky’entuuyo obutakwatagana.

Okugonjoola:

Okwoza entuuyo n’ekyuma ekiyonja eky’amaloboozi agayitibwa ultrasonic cleaner (ekirungi omulundi gumu mu wiiki).

Kebera puleesa ya jenereta ya vacuum (omuwendo gwa mutindo: -85±5kPa).

Ensobi 3: Alamu y’okuvuga (ERR-4102) .

Ebiyinza okuvaako: Linear motor overload oba grating scale contamination.

Okugonjoola:

Okwoza minzaani ya grating n’olugoye olutaliimu nfuufu.

Tuukirira abayambi ab'ekikugu ba ASM okukyusa modulo ya drive.

6.2 Enteekateeka y’okuddaabiriza okuziyiza

Ebirimu mu Kuddaabiriza enzirukanya

Buli lunaku - Yoza entuuyo

- Kebera puleesa ya vacuum

Buli wiiki - Siiga ebiragiro ebiyitibwa linear guides

- Okupima kkamera za ICM/FCM

Buli mwezi - Kaliba enkola y’entambula mu bujjuvu

- Ebipimo by'ebyuma eby'okutereka

7. Okwekenenya okugeraageranya ebintu ebivuganya

Omutindo gwa ASM SIPLACE SX2 FUJI NXT III Panasonic NPM-D3

Sipiidi (CPH) 126,000 75,000 110,000

Obutuufu (μm) ±25 ±25 ±30

Obudde bw’okukyusa layini

Ebirungi ebikulu Ekigonjoola eky’amaanyi ekitali kya ssente nnyingi Okutebenkera okw’amaanyi Okukwatagana n’ebipande ebinene

8. Mu bufunze

Olw’omutwe gwayo ogw’okuteeka MultiStar ogw’entuuyo 20, enkola y’okuliisa ey’amagezi eya eFeeder n’embiro ey’amaanyi ennyo eya 126,000 CPH, ASM SIPLACE SX2 nnungi nnyo mu kukola ebyuma ebinene naddala mu byuma ebikozesebwa n’ebyuma ebikozesebwa mu mmotoka.

Ebiteeso:

Kuuma obulagirizi obw’ennyiriri (linear guides) n’enkola za vacuum buli kiseera okukuuma obutuufu.

Kozesa pulogulaamu ya SIPLACE Xpert okwekenneenya data y’okufulumya n’okulongoosa obulungi bw’okuteeka.