ULTRALUXTM PLUS ye nkola ya K&S ey’okusiba emipiira ey’omutindo ogwa waggulu ey’okukola LED ne Mini-LED mu bungi, ezitali za ssente nnyingi. Eteekeddwa waggulu wa OptoLuxTM Plus, yeewaanira ku UPH throughput esingako, 2.5μm@3σ bonding accuracy, n’obusobozi obw’okusiba waya za copper/silver alloy okutumbula, nga kigenderera okuyamba amakolero agapakinga okukendeeza ku nsaasaanya y’okufulumya okutwalira awamu ebitundu ebisukka mu 10%. Ekoleddwa mu ngeri ey’enjawulo okukola 24/7 awatali kutaataaganyizibwa mu ddoboozi ery’amaanyi erya LEDs ezitaasa, Mini-LEDs, n’ebyuma eby’amasannyalaze aga infrared optoelectronic.
Ekyuma kya ULTRALUXTM PLUS Ekijjuvu
I. Okuteeka Ebikozesebwa mu kifo
ULTRALUXTM PLUS ye K&S’s flagship ball bonder for optoelectronic packaging, essira erisinga kulissa ku ultrasonic ball bonding interconnects for SMD LEDs, high-power LEDs, Mini-LEDs, infrared emitting/receiving devices, ne sensa z’ekitangaala, okumaliriza okuyunga waya wakati wa chip PADs ne substrate/support.
Bw’ogeraageranya ne OptoLuxTM / OptoLuxTM Plus, enzimba y’entambula, okulaba, okukuuma ggaasi, n’ekitabo ky’enkola birongooseddwa nnyo. Ekoleddwa ku makolero g’okupakinga ag’omu makkati n’amanene agagoberera okufulumya okusingawo, okusiba waya z’ekikomo/ffeeza ez’amaanyi, n’okusiba Mini-LED eza paadi entono, era tegendereddwamu kupakira chip za logic IC ez’omutindo ogwa waggulu.
II. Enkola ya Core Hardware
Enkola ya Servo ya XYZ Full-Closed-Loop etali ya buzito butono, ya maanyi nnyo: Ensengeka y’entambula ey’obuzito obutono, ey’obugumu obw’amaanyi erongoosa okwanguyiza n’okukendeeza ku budde bw’obutakola; sipiidi y’okukwatagana okutuuka ku layini 25/sekondi (obuwanvu bwa waya mm 2) eyongera nnyo UPH; high-precision Z-axis pressure closed loop enyigiriza obulabe bw’okwonooneka kw’obusannyalazo obugonvu, obusaanira okufulumya okw’amaanyi okutambula okumala ebbanga eddene.
Yingini y’okulaba sikaani ey’omulembe oguddako (PRS): Lenzi entonotono ey’amaaso entono ng’erina obuwundo obutono obw’omusalaba; Look-Ahead nga tebannaba kusika; standard 3.5× magnification optics (OptoLux Plus is 2×/4×), okutebenkeza okusika okunene mu kifo ky’okulaba n’okutegeera paadi entono; optimized recognition algorithm for strong reflections, enjawulo za langi, n’obucaafu ku biwanirizi ebiriko amasannyalaze.
Enhanced automatic fault recovery ewagira automatic retry for multiple anomalies nga SHTL, NSOP, ne NSOL, okulongoosa ennyo average auxiliary interval ya MTBA n’okukendeeza ku manual intervention downtime.
Enkola y’okufuga okutambula kwa ggaasi erongooseddwa: Erongooseddwa nnyo mu kukola omupiira ogw’empewo ogw’eddembe FAB okukola waya z’ekikomo ne ffeeza alloy, okutebenkeza omutindo gwa arcing n’okutondebwa kw’omupiira, okukendeeza ku oxidation y’omupiira gw’ekikomo n’obulema mu nkula y’omupiira gwa ffeeza. Nga erina ekintu ekikuuma obutonde obutonotono (micro-environment protection kit) eky’okwesalirawo, esobola okuddukanya butereevu waya za kikomo ne ffeeza mu bitundu ebinene, nga kiwagira eby’okugonjoola okukendeeza ku nsaasaanya y’amakolero.
Quick-LED-2 Suite complete optoelectronic process package: Egatta Quick Bond, Quick Stitch, ne Quick Loop, nga zitegekeddwa nga tezinnabaawo n’omuwendo omunene ogwa waya arc enkuze, arcing, ne ultrasonic pressure timing parameters; nga egattibwako ACCUBMP solder ball control ne Auto-BITS process self-optimization, dynamically eliyirira cutter okwambala n’okukyukakyuka kw’ebintu bya waya mu kiseera ky’okukola ebyuma, okusobozesa okukakasa amangu n’okuteeka mu nkola ebyuma ebipya n’ebintu, okufunza enzirukanya y’okuyingiza ebintu.
KNet PLUS Device Networking System ewagira okulondoola embeera y’ebyuma mu kiseera ekituufu n’okufuna data y’okufulumya, ekwatagana n’enkola za MES ez’amakolero okutuuka ku kulondoola mu bujjuvu data y’enkola, era ekwatagana ne layini z’okufulumya ez’obwengula eza Industry 4.0; era ekwatagana ne fuleemu eziwanirira obutasalako n’ebitwala paleedi, era esobola okugattibwa n’enkola z’okutikka n’okutikkula mu ngeri ey’otoma.
III. Ebikulu ebikwata ku nkola
Waya ezikwatagana: Waya ya zaabu, waya ya ffeeza alloy, waya ya palladium ekikomo, waya ya kikomo (nga erimu ekintu ekikuuma microenvironment ekikwatagana)
Applicable Wire Diameter: 20-50μm, okubikka mainstream waya diameters ku LEDs eza bulijjo, LEDs ez’amaanyi amangi, ne Mini-LEDs
Obutuufu bw’okukwatagana: 2.5μm@3σ, okusinga OptoLux Plus’s 3μm@3σ, esaanira okukola Mini-LED ng’erina ebanga eritono ku paadi
Effective Bonding Area: 56mm (X) × 80mm (Y), ekwatagana ne LED ez’enjawulo bridge brackets ne ceramic substrates
Enkola ya Wire Arc (25.4μm waya): Obuwanvu bwa waya obusinga obunene 5mm, obuwanvu bwa arc obutono 65μm; Quick-Loop-LED ewagira enkula za waya ez’enjawulo enzibu, okukendeeza ku kuwuguka kwa waya n’okulongoosa obwesigwa bw’ekyuma
Carrier Compatibility: Obugazi bwa bracket box 35-98mm, ewagira multi-specification LED bridging bracket okufulumya
IV. Ensonga Enkulu ez’Okukozesa
LED Packaging: Full range of SMD surface mount LEDs, LEDs za ceramic ez’amaanyi amangi, modulo za COB, Mini-LEDs Okukola chips za LED mu bungi
Ebyuma ebikozesa amasannyalaze ag’amaaso: Ebifulumya/ebifuna amasannyalaze aga infrared (IR), sensa z’amasannyalaze g’ekitangaala, ebiyungo by’amaaso (ebyuma ebitali bimu) .
Layini z’okufulumya ezikendeeza ku nsaasaanya ezisaanira okukola mu bungi waya y’ekikomo ne waya ya ffeeza
V. Ebirungi by’Ebyuma Ebikulu
Obusobozi obw’enjawulo obw’okufulumya ebintu mu bungi: Erimu enzimba ya servo-motion ey’omulembe oguddako eyongera okutumbula UPH bw’ogeraageranya ne OptoLuxTM Plus; ebifulumizibwa ebisingawo ku buli yuniti bikendeeza ku nsaasaanya y’okukola buli LED, ekivaamu okukendeeza >10% mu nsaasaanya y’okufulumya okutwalira awamu.
Robust Copper/Silver Wire Bonding: Enhanced airflow control and superior FAB (Free Air Ball) consistency ekakasa amakungula aganywevu mu kukola waya za ffeeza ne copper mu bungi, okutuukiriza obwetaavu bw’amakolero okukendeeza ku nsaasaanya.
Higher Bonding Precision: Atuuka ku 2.5μm@3σ precision ne 3.5× optics, ekwata bulungi enkola za Mini-LED ezirimu obupaadi obutono n’amaloboozi amalungi ate nga egaba eddirisa ly’enkola egazi.
High Equipment Utilization: Erimu okuddamu okukola mu ngeri ey’otoma okuva mu bika by’ensobi eby’enjawulo n’okuliyirira okukyukakyuka mu Auto-BITS okukendeeza ku kuteekawo n’okuyimirira, ekigifuula ennungi ennyo okufulumya 24/7 obutasalako.
Rapid Product Introduction: Quick-LED-2 process suite efunza enzirukanya y’ebisaanyizo by’ebintu ebipya era n’ekendeeza ku mirimu gy’okuteekawo eri bayinginiya b’enkola.
Okukwatagana kwa Digital Production Line: Okuyungibwa kwa KNet-PLUS kusobozesa okulondoola data y’okufulumya mu bujjuvu n’okukwatagana n’enkola z’okutikka/okutikkula mu ngeri ey’otoma, ekigifuula ekwatagana mu bujjuvu n’ebifo eby’omulembe eby’okupakinga. VI. Okugeraageranya mu bufunze: ULTRALUXTM PLUS ne OptoLuxTM Plus
Emmeeza
Ekintu ULTRALUXTM PLUS EKYOKUYIGA OptoLuxTM Plus nga bwe kiri
Okuteeka ebifo mu kifo Omuze gwa flagship; okuyita mu nkola ya waggulu ennyo; ekoleddwa ku Mini-LED n’okukola mu bungi nga erina waya ya kikomo/ffeeza Ebintu ebikulu ebikolebwa mu bungi; okukola obuzito obw’amaanyi obwa LED eza bulijjo
Okukuza mu ngeri y’amaaso Omutindo 3.5× Omutindo 2×; 4× eky’okwesalirawo
Obutuufu bw’okukwatagana 2.5μm @ 3σ 3μm @ 3s
Sipiidi esinga obunene Waya 25/sekondi (obuwanvu bwa waya mm 2) . Ekitono ennyo
Okufuga ggaasi Entambula y’empewo eyongezeddwayo okusobola okukola obulungi waya ya Cu/Ag FAB Okufuga okutambula kw’empewo okwa mutindo
Enkola ya Suite Suite ya LED-2 ey’amangu Suite ya LED ey’amangu
Bakasitoma Abagendererwamu Layini za Mini-LED ezetaagisa ennyo; layini za waya za Cu/Ag ez’obuzito obw’amaanyi zassa essira ku kukendeeza ku nsaasaanya Layini za mutindo ku SMD eza bulijjo ne LED ez’amaanyi amangi
VII. Okubumbako
K&S ULTRALUXTM PLUS ye mmotoka enkulu mu nkola ya K&S ey’okusiba emipiira egy’amasannyalaze ag’amaaso. Nga yeesigamiziddwa ku mpagi essatu enkulu ez’okuyita waggulu, obutuufu obw’ekika ekya waggulu, n’okufulumya ebintu mu bungi okunywevu nga zirina waya za copper/silver alloy, ekola ku kusoomoozebwa okukulu nga obupadi obutono obukwatagana ku Mini-LEDs, okutondebwa kw’omupiira obubi ne waya z’ekikomo, n’okuwuguka kw’enkola mu kiseera ky’okufulumya ebintu mu bungi. Kisobozesa abakola ebipapula bya LED okukendeeza ku ssente ezisaasaanyizibwa mu kukola buli yuniti ate nga bakuuma amakungula amangi n’okwesigamizibwa, ekigifuula omukutu ogusinga okwagalibwa mu kusiba waya mu kukola LED ne Mini-LED ez’omulembe oguddako mu bungi.
