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ASM SIPLACE CA4 kapena CA4 V2 yogwiritsidwa ntchito iyenera kuyesedwa ngati kapangidwe kathunthu kopangira osati ngati makina okha. Nsanjayo ikhoza kukonzedwa kuti iikidwe pa SMT yochokera ku chakudya, kuyikidwa pa flip-chip yolunjika, kuyika pa die attach kapena njira yosakanikirana, koma mitu yoyikidwa, makina a wafer, matebulo odyetsera ndi conveyor zimatsimikiza kuti ndi ntchito ziti zomwe zilipo.
Kusiyana kumeneku n'kofunika kwambiri makamaka pamene makinawo akufuna kusintha mzere wa CA4 womwe ulipo. Chosintha chingawoneke chofanana ndi chakunja pogwiritsa ntchito mutu wosiyana, kapangidwe ka zinthu, njira yoyendera ya substrate, kutulutsidwa kwa mapulogalamu kapena seti ya ma modules.
Chifukwa chake chisankho chogula chiyenera kulumikiza kudziwika kwa makina enieni ndi zida zomwe fakitale imagwiritsa ntchito kale, mapulogalamu azinthu zomwe ziyenera kusungidwa komanso kuchuluka kwa zinthu zomwe zikufunika popanga mtsogolo.
Tsimikizirani Chidziwitso Chenicheni cha CA4 Choyamba
Mayina a SIPLACE CA, SIPLACE CA4 ndi SIPLACE CA4 V2 angawonekere m'mabuku, zolemba za makina ndi mndandanda wa zida zogwiritsidwa ntchito. Siziyenera kuonedwa ngati zosinthika popanda kuwonanso makina enieni ndi zolemba zake.
Yambani polumikiza zolemba zotsatirazi ndi nambala yofanana ya seri:
| Mbiri Yodziwika | Zoyenera Kutsimikizira | Chifukwa Chake Ndi Chofunika |
|---|---|---|
| Dzina la makina | Kusankhidwa kwathunthu kwa mtundu, nambala yotsatizana, zambiri zopanga ndi deta yamagetsi | Amatsimikiza makina enieni omwe akuperekedwa ndi kuyesedwa. |
| Kuzindikira mapulogalamu | Kutulutsidwa kwa mapulogalamu, makina okonzedwa, ndi zilolezo zogwira ntchito | Zimathandiza kusiyanitsa ntchito zopangira nsanja ndi ntchito zomwe zilipo. |
| Zolemba za mutu wa malo | Mtundu wa mutu, kuchuluka, malo okwerera ndi chizindikiritso cha munthu payekha | Mutu wa seti umasintha mtundu wa zigawo, mphamvu yoyika, ndi magwiridwe antchito. |
| Malo olowera zinthu | Makina Osungiramo Zinthu Zakuthwa a SIPLACE, matebulo osinthira zinthu zodyetsa ndi malo osakwanira | Kapangidwe ka malo anayi kamatsimikizira kusiyana pakati pa wafer ndi chakudya choperekera chakudya. |
| Kapangidwe ka chonyamulira | Makonzedwe a njira ziwiri, njira imodzi, njira ya wafer kapena njira ya panel | Miyeso ya substrate, kayendedwe ka njira, ndi kulondola kofalitsidwa zimasiyana malinga ndi mtundu wa mayendedwe. |
| Mbiri ya makina | Ntchito yam'mbuyomu, kusintha kwakukulu, ma modules ochotsedwa ndi zolemba zautumiki zomwe zilipo | Makina osinthidwa kuchokera ku njira ina sangagwirizanenso ndi kapangidwe kake koyambirira. |
Zithunzi ziyenera kuwonetsa zilembo zowerengeka komanso tsatanetsatane wokwanira wozungulira kuti zidziwike komwe mutu uliwonse, makina ophikira ndi tebulo lodyetsera zimayikidwa. Kabuku ka chitsanzo-banja kapena chithunzi cha CA4 ina sichingathe kudziwa momwe makina omwe akuperekedwa amakhalira.
Malo Anayi Ofunika Amatanthauzira Kuchuluka kwa Kupanga
Chinthu chachikulu chomwe chimachitika pa kapangidwe ka SIPLACE CA ndi kuthekera kophatikiza SIPLACE Wafer Systems ndi matebulo osinthira ma feeder m'malo anayi. Kapangidwe kake kamatsimikizira ngati makinawo amagwira ntchito makamaka ngati nsanja ya SMT yothamanga kwambiri, makina osonkhanitsira chips odzazidwa ndi wafer kapena makina osakanikirana.
| Malangizo Okonzekera | Kukonzekera Zinthu | Kugogomezera Kwambiri Kupanga |
|---|---|---|
| Wodyetsa kwambiri | Matebulo anayi osinthira ma feeder | Kuyika kwakukulu kwa ma SMD odzazidwa ndi tepi pogwiritsa ntchito mawonekedwe oyenera a mutu |
| SMT yosakaniza ndi wafer | Matebulo atatu odyetsera ndi SWS imodzi, kapena matebulo awiri odyetsera ndi mayunitsi awiri a SWS | Zogulitsa zomwe zimaphatikiza zomwe zili mu SMT ndi gwero limodzi kapena angapo a die-direct-wafer die |
| Wolamulira wa mawaya | Tebulo limodzi lodyetsa chakudya ndi mayunitsi atatu a SWS | Zinthu zofewa zambiri zomwe zimafunikirabe zinthu zochepa zomwe zimaperekedwa ndi chakudya |
| Chokhazikika pa chophikira cholunjika | Machitidwe Anayi a SIPLACE Wafer | Kupanga kwa flip-chip kapena die-attach kwakukulu kutengera makamaka ma die omwe amaperekedwa ndi wafer |
Chiwerengero cha malo enieni ndi choyamba kuyang'ana. SWS iliyonse iyenera kuyang'aniridwa ngati ili ndi zida zake zosinthira ma wafer, kapangidwe ka magazini, chopachikira ma wafer, momwe imagwirira ntchito, kulumikizana kwa ma wafer-map, makina otulutsira ndi zida zina.
Malo odyetsera tebulo ayeneranso kufufuzidwa ngati ali ndi mawonekedwe ake a makina, kulumikizana kwa magetsi, momwe amagwirizanirana ndi ma feeder komanso ma trolley kapena ma feeder omwe ali nawo. Makina odziwika bwino okhala ndi malo anayi akhoza kufika ndi siteshoni yopanda kanthu, yosakwanira kapena yoyimitsidwa.
Mitu Yoyika Zinthu Imasintha Zenera la Njira
Makonzedwe a CA4 V2 angagwiritse ntchito ukadaulo wa SIPLACE SpeedStar C&P20 M2 kapena SIPLACE MultiStar CPP M placement-head. Kuphatikiza kwa mutu woyikidwa kumakhudza kuchuluka kwa zigawo, kusinthasintha kwa njira, mphamvu yoyika, ndi zotsatira zomwe zingatheke.
Mutu woyenera zigawo zazing'ono kwambiri, zokhala ndi voliyumu yambiri supereka zokha mtundu wofanana wa magwiridwe antchito kapena machitidwe ofanana ndi mutu wosinthasintha. Chifukwa chake, ndemangayo iyenera kuzindikira:
Mtundu wa mutu womwe umayikidwa pamalo aliwonse a gantry
Kaya ma gantries onse anayi atha ndipo akugwira ntchito
Chigawo ndi mtundu wa ma die zomwe zimathandizidwa ndi mutu umenewo
Ma nozzle interfaces omwe alipo komanso zinthu zomwe zili ndi nozzle
Ntchito zogwiritsira ntchito ponyamula, kuyika mphamvu, ndi kuzindikira
Kukonza mutu, kukonza kapena kusintha zolemba zaposachedwa
Deta yovomerezeka ya nsanjayi imalemba momwe zinthu zimagwirira ntchito mpaka 126,500 pa ola limodzi poika SMD ndi matebulo anayi osinthira ma feeder, mpaka 46,000 pa ola limodzi poika flip-chip ndi mayunitsi anayi a SWS ndi mpaka 30,000 pa ola limodzi poika die attach ndi mayunitsi anayi a SWS.
Ziwerengerozi zikufotokoza momwe zinthu zilili papulatifomu. Siziyenera kuwonjezeredwa pamodzi kapena kuyikidwa pamakina osakanikirana popanda kuganizira mitu yoyikidwa, kuchuluka kwa SWS, conveyor, kayendedwe ka die-ejection, ndondomeko yoviika ndi momwe zinthu zilili.
Ma Wafer ndi Ma Process Modules Amafunika Kutsimikizika Kosiyana
CA4 yopangidwira kupanga wafer mwachindunji imafunikira zambiri kuposa malo opanda kanthu a SWS. Ma wafer ndi ma module a process ayenera kuthandizira mawonekedwe enieni a wafer, miyeso ya die ndi ndondomeko yolumikizira.
| Malo Ochitira Zinthu | Zoyenera Kuyang'ana | Zotsatira za Kugwiritsa Ntchito |
|---|---|---|
| Kapangidwe ka wafer | Chingwe chothandizira cha wafer, chimango, chotambasulira ndi mphete yozungulira | Amatsimikiza ngati ma wafer a wogula angathe kukwezedwa ndi kuperekedwa molondola. |
| Mamapu a ma wafer | Kulumikizana kwa mapu, mawonekedwe othandizidwa, ntchito ya mapulogalamu ndi zolemba za maphikidwe | Imawongolera kusankha komwe kumadziwika bwino komanso kutsatira komwe kumachokera. |
| Kutulutsa madzi | Zipangizo zotulutsira mpweya, kayendedwe kokonzedwa, zida zogwiritsira ntchito, ndi zotsatira zowonetsedwa zotengedwa | Zimakhudza kutulutsidwa kwa ufa, chiopsezo cha kuwonongeka komanso kukhazikika kwa kunyamula. |
| Kulemera ndi kukula kwa die | Zinthu zoyimira poyerekeza ndi mutu woyikidwa, ejector ndi mawonekedwe | Malire a kabuku kodziyimira pawokha satsimikizira kuti kagwiritsidwe ntchito kokhazikika ka die iliyonse mkati mwa ulusi. |
| Chigawo Choviika Mzere | Kukhalapo kwa LDU, ma process plates, momwe zinthu zilili, kuwongolera kutalika ndi kuyang'anira | Zimatsimikiza ngati njira yofunikira yosinthira kapena kulowetsa madzi ingathe kubwerezedwanso. |
| Mphamvu yoyika | Mphamvu yokhazikika yomwe imadalira mutu komanso njira zochepa zogwiritsira ntchito mphamvu | Mafa ndi zinthu zina zobisika zingafunike kutengedwa bwino komanso kuyikidwa bwino. |
Pulatifomu yovomerezekayi imathandizira ma wafers kuyambira mainchesi 4 mpaka 12 ndipo imaphatikizapo kusinthana kwa ma wafer odziyimira pawokha komanso kuthekera kosintha ma multi-die m'makonzedwe oyenera. Makina omwe aperekedwa ayenera kuyang'aniridwa kuti awone ngati pali ma stretcher, magazini ndi zida zinazake zomwe zaphatikizidwa mu kutumiza.
Kusankha Konyamulirako Kumakhudza Zambiri Kuposa Kukula kwa Substrate
Makonzedwe a SIPLACE CA angagwiritse ntchito ma conveyor osinthasintha okhala ndi njira ziwiri, njira imodzi, njira ya wafer kapena njira ya panel. Conveyor imasankha momwe zinthu zimalowera mumakina, mawonekedwe a substrate omwe amathandizira komanso momwe kulondola kumagwirira ntchito pa ntchitoyi.
Pa mzere wopangira womwe ulipo, onetsetsani kuti:
Kutsitsa ndi kutsitsa njira
Kugwira ntchito kwa njira imodzi kapena ziwiri
Kapangidwe ka substrate kocheperako komanso kokwanira
Kukhuthala kwa substrate ndi chonyamulira chofunikira
Chithandizo cha Warpage ndi dongosolo la clamping
Kutumiza kogwirizana kapena kosasinthasintha
Kutalika kwa mawonekedwe ndi kulumikizana ndi zida zapafupi
Makina osinthira omwe ali ndi chonyamulira cholakwika angafunike zambiri kuposa kusintha kwa makina. Mapulogalamu azinthu, zonyamulira, malo olumikizirana ndi zida zozungulira zonse zitha kukhudzidwa.
Konzani Zosintha Zokhudza Zomwe Ziyenera Kusungidwa
Funso lofunika kwambiri loti munthu alowe m'malo mwake si ngati CA4 ina ingathe kugwira ntchito mufakitale yomweyi. Koma ndi ngati zinthu zomwe zilipo kale zitha kusamutsidwa popanda kuyambitsa chiopsezo chosavomerezeka cha njira kapena ntchito yosinthira.
| Malo Osinthira | Zomwe Zingafunike Kusungidwa | Zomwe Mungayerekezere pa Makina Ofunsira |
|---|---|---|
| Kupereka zinthu | Matebulo odyetsera, ma feeder, malo a SWS, mafelemu a wafer ndi magazini | Ma interface a makina, kapangidwe ka siteshoni, mawonekedwe othandizira ndi zowonjezera zomwe zaphatikizidwa |
| Njira yoyika | Mtundu wa mutu, seti ya nozzle, njira yonyamulira, mphamvu yoyikira ndi ndondomeko ya kufa | Mitu yoyikidwa, kuyanjana kwa nozzle, ma module a ndondomeko ndi umboni wowunikira |
| Mapulogalamu azinthu | Maphikidwe, malaibulale a zigawo, mamapu a wafer ndi deta yoyika | Kutulutsidwa kwa mapulogalamu, kuyanjana ndi zinthu zolowera kunja, zilolezo ndi zosunga zobwezeretsera zomwe zilipo |
| Kusamalira pansi pa nthaka | Kukonza ma conveyor, zonyamulira, ma clamp ndi njira yolowera mzere | Mtundu wa Conveyor, malo ogwirira ntchito, njira yonyamulira ndi mawonekedwe a makina |
| Kulankhulana kwa fakitale | Kuwongolera mzere, kulumikizana kwa host, kutumiza deta ndi kutsata | Ma interfaces oikidwa, ntchito za mapulogalamu ndi zida zolumikizirana |
| Zofunikira pa malo | Mphamvu, mpweya wopanikizika, malo ogona pansi, malo olowera ndi operekera chithandizo | Kapangidwe ka makina, mayunitsi a SWS olumikizidwa ndi miyeso yomaliza yoyikidwa |
| Thandizo lokonza | Mitu yosungira, zodyetsera, matabwa, ma drive, zida ndi chidziwitso chaukadaulo | Kugwirizana pang'ono, kuphatikizapo zinthu zina zosungiramo zinthu zina komanso kupezeka kwa chithandizo mtsogolo |
Kusintha zinthu zofanana ndi zofanana n'kwabwino kwambiri ngati mutu, kapangidwe ka zinthu zokhala ndi malo anayi, chonyamulira, kupanga mapulogalamu ndi zida zolumikizirana zikugwirizana kwambiri ndi mzere womwe ulipo.
Makina okonzedwa omwe ali ndi mawonekedwe osiyana akhoza kugwiritsidwabe ntchito, koma mtengo wake uyenera kulekanitsa kugula makinawo ndi ntchito yowonjezera yosinthira. Zosintha zomwe zimafunika zitha kuphatikizapo kusamutsa ma module, ntchito ya mapulogalamu, zonyamulira zatsopano, kusintha ma feeder, kumanganso mapulogalamu, kukonza bwino ndi kuyesa mapulogalamu.
Mafakitale omwe akupitiliza kugwiritsa ntchito njira zakale zodyetsera za SIPLACE ayeneranso kuwonanso momwe zinthu zililiKugwirizana kwa ASM Siemens SIPLACE feeder ndi malangizo osinthiramusanaganize kuti chodyetsa chilichonse chomwe chilipo chikhoza kusunthira mwachindunji ku makina osinthira.
Umboni Wofunsira Makina Ofunsira
Umboni wotsatirawu ungasonyeze ngati CA4 yomwe ikufunidwa ikugwirizana ndi dongosolo losinthira lomwe likuperekedwa:
| Umboni | Zimene Ziyenera Kusonyeza |
|---|---|
| Zithunzi zonse za makina | Nameplate, ma gantries, mitu yoyika, malo onse anayi, conveyor ndi makompyuta |
| Lipoti la kasinthidwe | Ma modules oyikidwa, zosankha za makina, kutulutsidwa kwa mapulogalamu ndi ntchito zogwira ntchito |
| Zolemba za mutu | Chidziwitso cha Mtsogoleri, ntchito yothandiza, momwe zinthu zilili komanso momwe zinthu zilili panopa |
| Chiwonetsero cha SWS | Kutumiza zinthu zophikidwa m'mapepala, kusinthana, kuwerenga mapu, kutulutsa, kutenga ndi kuzindikira kufa |
| Chiwonetsero cha SMT | Kulankhulana ndi zodyetsa, kutenga zigawo, kuyika ndi mayendedwe a zonyamula katundu |
| Mayeso a gawo la ndondomeko | LDU, kuyang'anira, kuyika zinthu mopanda mphamvu kapena ntchito zina zofunika |
| Zolemba za mapulogalamu ndi mapulogalamu | Ma backups, malayisensi, ma interfaces, ndi kuthekera kotumizira deta komwe kulipo |
| Mndandanda wa zotumizira | Mitu, mayunitsi a SWS, matebulo odyetsera, makompyuta, zida zogwiritsira ntchito, mabukhu a malangizo, zingwe ndi zida zochotsedwa |
Mayesowa safunika kubwerezanso ntchito iliyonse yakale, koma ayenera kuchita ntchito zomwe zimatsimikiza kuti zikugwirizana ndi kusintha. Makina omwe amagwira ntchito youma nthawi zonse sawonetsa kugwiritsa ntchito wafer, kulumikizana ndi chakudya, kugwira ntchito kwa process-module kapena kusamutsa pulogalamu yazinthu.
Pamene SIPLACE CA4 Ingakhale Yosalowa M'malo Mwake
Njira ina yogwiritsira ntchito zida ingakhale yoyenera kwambiri ngati:
Makina ofunikira alibe mawonekedwe a SWS, mutu kapena conveyor omwe amafunikira ndi njira yomwe ilipo.
Mtengo wosamutsa ma module ndi mapulogalamu omanganso umafanana ndi mtengo wa nsanja ina.
Chogulitsachi tsopano chikufunika kusamalidwa ndi gawo kapena substrate kunja kwa kasinthidwe koyikidwa.
Njira yolumikizirana imafuna kutentha kolamulidwa, mphamvu, nthawi yokhala kapena mlengalenga.
Ma interface a mapulogalamu ofunikira kapena ntchito zotsatirira sizingathandizidwe pazachuma.
Zipangizo zofunika kwambiri zodyetsera, mitu, mabolodi kapena zida zogwirira ntchito sizikupezekanso panthawi yomwe ikukonzedwa yogwirira ntchito.
Fakitale ikusintha kayendedwe ka zinthu zake mokwanira kotero kuti kusunga kapangidwe kakale ka CA4 sikuperekanso phindu lenileni.
Mtengo wa makina osinthira umachokera pa kusunga njira yogwiritsira ntchito popanga, osati kungopeza makina ena okhala ndi dzina lomwelo.
Mafunso Ofunsidwa Kawirikawiri Okhudza ASM SIPLACE CA4 ndi CA4 V2 Ogwiritsidwa Ntchito
Kodi SIPLACE CA, CA4 ndi CA4 V2 ndi makina omwewo?
Siziyenera kuganiziridwa kuti ndi zofanana. Mayina awa angatanthauze banja la nsanja, kapangidwe ka makina kapena kusinthidwa kwina. Tsimikizani dzina la makina, kutulutsidwa kwa mapulogalamu, zolemba zapadera ndi ma modules omwe aikidwa pa makina omwe akuperekedwa.
Kodi CA4 ingagwiritse ntchito makina angati a wafer?
Kapangidwe ka SIPLACE CA kamapereka malo anayi omwe angagawidwe pakati pa SIPLACE Wafer Systems ndi matebulo osinthira ma feeder. Kapangidwe kolunjika ka ma wafer kangagwiritse ntchito mayunitsi anayi a SWS, pomwe ma mixed configurations amagwiritsa ntchito mayunitsi ochepa a SWS ndikusunga matebulo osinthira ma feeder.
Kodi CA4 ingagwiritsidwe ntchito ngati makina oyika SMT okha?
Inde. Ndi matebulo oyenera odyetsera, mitu yoyika zinthu ndi makonzedwe a mapulogalamu, nsanjayi imatha kuchita malo odyetsera pogwiritsa ntchito SMD popanda kugwiritsa ntchito njira yolunjika yokonzera zinthu.
Kodi chofunika kwambiri ndi chiyani posintha CA4 yomwe ilipo kale?
Yerekezerani mutu wonse, makonzedwe a SWS ndi tebulo lodyetsera, conveyor, mapulogalamu, mapulogalamu, zida zophikira, zodyetsera ndi mawonekedwe a fakitale. Kufananiza dzina la chitsanzo chokha sikutsimikizira kuti pali cholowa m'malo chomwe sichingakhale ndi chiopsezo chachikulu.
UnikaninsoTsamba la zida za ASM SIPLACE CA4kuti mudziwe zambiri za makina omwe alipo komanso momwe mungafufuzire. Kuti mupeze chipangizo chomwe chadziwika, tumizani dzina lake, kapangidwe ka mutu, kapangidwe ka zinthu zinayi, tsatanetsatane wa chonyamulira ndi zofunikira zina zomwe mukufuna kusintha kudzera muTsamba lofufuza za zida zonse za SMT.
Mapeto:ASM SIPLACE CA4 kapena CA4 V2 yogwiritsidwa ntchito iyenera kusankhidwa ndi kapangidwe kake kopangidwa. Tsimikizirani kudziwika kwa makina enieni, lembani malo onse anayi azinthu, tsimikizirani mitu yoyika ndi chonyamulira, ndikuyerekeza mapulogalamu, mapulogalamu ndi zida ndi mzere womwe ulipo. Kusintha bwino kumasunga luso la njira zomwe fakitale ikufunikirabe pamene kupangitsa kusintha kulikonse kofunikira kuonekera makina asanagulidwe.
