Palibe mtengo umodzi wokhazikika wa makina olumikizirana ndi die bonding. Makina awiri omwe ali ndi mtundu womwewo ndi mtundu womwewo akhoza kukhala ndi mitu yolumikizirana yosiyana, makina osungiramo zinthu, zotulutsira, ma module otenthetsera, zilolezo za mapulogalamu, zida, mbiri yogwirira ntchito ndi ma scope otumizira.
Mtengo wogulira sukuwonetsanso ndalama zonse zomwe zayikidwa. Makina otsika mtengo angafunike zowonjezera, ma ejector, mapulogalamu, kukonza, kupanga njira kapena zida zina asanayambe kugwiritsa ntchito chinthu chomwe akufuna.
Kuyerekeza mitengo kothandiza kuyenera kulumikiza kudziwika kwa makina, kasinthidwe koyikidwa, kuthekera kwa njira, momwe zinthu zilili, umboni woyesera ndi mndandanda womaliza wotumizira.
Chifukwa Chake Mitengo ya Makina Ogwirizanitsa Die Imasiyana
Mawu akuti "die bonder" angatanthauze zida zosiyanasiyana kuyambira makina opangidwa ndi manja mpaka makina opangira okha omwe ali ndi mphamvu zambiri. Mtengo umasintha chifukwa makinawo amathetsa ntchito zosiyanasiyana zopangira.
| Mtengo Wofunika | Malangizo Ovuta Kwambiri | Malangizo Ovuta Kwambiri |
|---|---|---|
| Munita ratu | Kutsegula ndi manja ndi kusintha koyendetsedwa ndi woyendetsa | Kusamalira zokha chidebe chaching'ono, chosungiramo zinthu, zida ndi magazini |
| Njira yolumikizirana | Kuyika koyambira kwa epoxy | Eutectic, solder yofewa, sintering, thermocompression kapena kuthekera kwa njira zambiri |
| Chofunikira pakuyika | Kulondola kwapadera kwa die | Kukonza bwino kwambiri, kukonza pambuyo pa bond kapena kulinganiza submicron |
| Zolowera zakuthupi | Thireyi imodzi kapena chophikira chodzaza ndi manja | Ma wafer angapo, ma waffle packs, ma Gel-Paks, ma feeders ndi automatic changeover |
| Ma module a ndondomeko | Mutu woyambira wosankha ndi kuika | Kutulutsa, kuponda, kuviika, kutentha, kutsuka, mpweya ndi kulumikiza mwamphamvu |
| Kuyendera | Kamera yoyambira yolinganiza | Kuyang'anira chisanadze chikole, kuyang'anira chikole pambuyo pa chikole, kutsata bwino ndi kuyang'anira njira zomwe zagwiridwa |
| Kutha kupanga | Kupanga, chitsanzo kapena ntchito yochepa | Kupanga kwamphamvu kwambiri, mitu yambiri kapena kopitilira muyeso |
Chifukwa chake mtengo uyenera kuyerekezeredwa ndi zotsatira zomwe zikufunika pakupanga. Kulipira makina odziyimira okha osagwiritsidwa ntchito sikofunikira, koma kugula makina opanda ma module ofunikira kungapangitse kuti pakhale ndalama zambiri zosinthira pambuyo pake.
Zatsopano, Zogwiritsidwa Ntchito, ndi Zokonzedwanso Fotokozani Njira Zosiyanasiyana Zogulira
Makina Atsopano Olumikizira Die
Zipangizo zatsopano nthawi zambiri zimaganiziridwa kuti zigwiritsidwe ntchito pakupanga zinthu zatsopano, kukonzekera mphamvu kwa nthawi yayitali, njira zamakono kapena mapulojekiti omwe amafunikira mapulogalamu amakono, chithandizo cha fakitale ndi chitsimikizo chotsimikizika.
Mawu ogwidwawo angaphatikizepo:
Kuwunikanso kwa ntchito ndi kasinthidwe ka makina
Ma module atsopano a njira ndi zida
Kuyesa kuvomerezedwa ndi fakitale
Kukhazikitsa, maphunziro ndi zolemba
Mapulogalamu ndi chithandizo chomwe chilipo panopa
Chitsimikizo chodziwika bwino ndi dongosolo la zida zosinthira
Zipangizo zatsopano nthawi zambiri zimakhala ndi mtengo wapamwamba kwambiri wogulira poyamba, koma zingachepetse kuchuluka kwa zinthu zosadziwika bwino zomwe zingakonzedwe, kukonza, komanso chiopsezo chotha ntchito.
Makina Ogwiritsira Ntchito Die Bonding
Bondi yogwiritsidwa ntchito ikhoza kukhala yoyenera kusinthidwa, kukulitsa mphamvu, kupanga koyambirira kapena mapulojekiti okhala ndi bajeti yoyendetsedwa bwino.
Mawu akuti "yogwiritsidwa ntchito" safotokoza momwe makinawo alili. Makina ena akhoza kukhalabe akugwira ntchito, pomwe ena akhoza kukhala atasungidwa, ataphwanyidwa pang'ono kapena kugulitsidwa popanda zida ndi mapulogalamu ofunikira.
Mtengo uyenera kuunikidwanso pamodzi ndi:
Nambala ya seri ndi mbiri yopangira
Momwe ntchito ikuyendera panopa
Ma modules oyikidwa ndi zigawo zomwe zikusowa
Zolemba zosamalira ndi zowerengera zomwe zilipo
Kupeza mapulogalamu ndi zosunga zobwezeretsera
Kuyesa kwa mayeso ndi zolakwika zodziwika
Kuphatikizapo udindo wogwiritsa ntchito zida ndi kutumiza
Makina Ogwirizanitsa Die Okonzedwanso
Zipangizo zokonzedwanso zingapereke njira yapakati pakati pa makina omwe akugwiritsidwa ntchito ndi makina atsopano. Komabe, mawu oti "kukonzedwanso" sakwanira kuyerekeza mawu awiri.
Wogulitsa ayenera kufotokoza ntchito yomwe yatha, monga:
Kuyeretsa ndi kuyang'anira makina
Kusintha kwa zinthu zowonongeka kapena zosweka
Kuyang'anira mutu wa bond, ejector, siteji ndi masomphenya
Mphamvu, malo ndi kutentha koyenera
Kubwezeretsa mapulogalamu ndi zosunga zobwezeretsera za makina
Kuyesa kogwiritsa ntchito kapena kogwiritsa ntchito
Kukonzanso zokongoletsa
Kupakanso zokongoletsa ndi kanema woyatsa sizili ngati kukonzanso kwa makina, magetsi ndi njira zolembedwa.
Njira Yogwirizanitsa Mapangano Imakhudza Kwambiri Mtengo
Makina oyambira a epoxy ndi cholumikizira cha multi-process die bonder amatha kukhala ndi mawonekedwe ofanana akunja pomwe ali ndi zida zosiyana kwambiri.
| Malangizo a Njira | Ma Module Omwe Angathe Kuyendetsa Mtengo |
|---|---|
| Kugwirizana kwa epoxy die | Jetter, dispenser, auger, chida chopondera, kuwongolera zinthu ndi kuphatikiza kuchiritsa |
| Kugwirizana kwa Eutectic Die | Mutu wolumikizira wotentha, kutentha kozungulira, kutsuka, kusamalira mawonekedwe a preform, mlengalenga ndi kulamulira kuzizira |
| Kugwirizana kofewa kwa solder die | Kukonzekera kwa solder, malo otenthetsera, kuwongolera mpweya, kusamalira ma leadframe ndi kuyang'anira njira |
| Kupaka siliva | Kusamalira phala kapena filimu, mutu wotentha kwambiri, kulamulira chingwe cholumikizira ndi zida zotsukira pansi pa madzi |
| Flip chip kapena thermocompression | Kulinganiza molondola kwambiri, kulowetsa kapena kusuntha, mphamvu yolamulidwa, kutentha ndi kutsimikizira pambuyo pa bond |
Wogulitsa ayenera kudziwa ma module a process omwe aikidwa, omwe amagwira ntchito komanso omwe akuphatikizidwa. "Eutectic capable" kapena "sintering ready" sayenera kulandiridwa popanda zolemba zosinthira ndi kuyesa.
Kulondola ndi Kutulutsa Kuyenera Kuyerekezeredwa Mu Mikhalidwe Yeniyeni
Kulondola kwa malo ofalitsidwa ndi UPH kungakhudze mtengo wa zida, koma manambala apamwamba sayenera kuyerekezeredwa popanda mayeso awo.
Ndemanga:
Kaya kulondola kwatchulidwa pa sigma imodzi, sigma zitatu kapena njira ina
Kaya mtengo ukufotokoza za malo omwe adayikidwa kale kapena omwe adayikidwa pambuyo pa bond
Kukula kwa die ndi substrate zomwe zimagwiritsidwa ntchito poyesa
Mutu wosankhidwa wa bond ndi mawonekedwe
Kaya kupereka, kuyang'anira ndi kusintha kwa zinthu zikuphatikizidwa mu ndondomekoyi
Chiwerengero cha mitu ya makina kapena ma module omwe akuphatikizidwa mu chithunzi chotulutsa
Kodi kusintha ndi kulowererapo kwa wogwiritsa ntchito kwenikweni kumafuna ndalama zingati?
Makina otulutsa zinthu zambiri angapereke chifukwa chokwera mtengo popanga zinthu zambiri zokhazikika. Mphamvu yomweyo ingapereke phindu lochepa mu projekiti yotsika yomwe imasintha zinthu pafupipafupi komanso nthawi yayitali yokwaniritsa zofunikira pa ntchito.
Kusamalira Zinthu ndi Kudzipangira Kusintha Ndalama
Makina ayenera kulandira die, bonding material ndi substrate mwanjira yobwerezabwereza. Kugwira ntchito yokha kungathandize kuti ntchito iyende bwino ndikuchepetsa kusintha kwa ntchito pamanja, koma njira iliyonse yowonjezera imakhudzanso mtengo wogulira, kukonza ndi kusintha.
Kulowetsa Die
Thireyi yamanja
Phukusi la Waffle kapena Gel-Pak
Chimango cha wafer ndi ejector
Makina angapo odzipangira okha
Cholowetsa tepi ndi chozungulira kapena chodyetsa
Cholowera cha Substrate
Chonyamulira chodzazidwa ndi manja
Mzere wa chimango cha lead
Magazini
Bwato kapena chokonzekera mwamakonda
DBC kapena AMB substrate
Chonyamulira chokha kapena chogwirira ntchito
Kusintha
Kusintha zida zonyamulira ndi manja
Chosinthira chida chokha
Kusintha kwa ejector yokha
Maphikidwe angapo a die ndi zinthu zakuthupi
Kusintha kwa magazini kapena wafer yokha
Makina okhala ndi mutu woyenera koma osasintha bwino wafer, substrate kapena zida angafunike ntchito yowonjezera isanayambe kupangidwa.
Mkhalidwe wa Makina Umatengera Zambiri Kuposa Mtengo Wokonzera
Mkhalidwe umakhudza mtengo chifukwa kuwonongeka kapena kuwonongeka kungasinthe kulondola, kukhazikika, kutulutsa ndi kuchuluka kwa ntchito yoyenerera yomwe ikufunika mutapereka.
| Malo Oyenera | Zoyenera Kuyang'ana | Zotsatira za Bajeti Zomwe Zingatheke |
|---|---|---|
| Mutu wa bond | Kulamulira mphamvu, mabearing, masensa, chotenthetsera ndi mawonekedwe a zida | Kukonza, kusintha, kuwerengera ndi kukonza njira |
| Wafer ndi ejector system | Kuyenda kwa siteji, momwe ejector imagwirira ntchito, momwe chimango chimagwirira ntchito komanso momwe mapu amagwirira ntchito | Zida zosinthira, kukonza gawo la wafer kapena kuyanjana kochepa kwa die |
| Masomphenya dongosolo | Makamera, kuwala, magetsi, kuwerengera ndi zida zokonzera zithunzi | Kusakhazikika kwa kuzindikira, makamera osintha kapena kulondola kochepa |
| Dongosolo loperekera zinthu | Valavu, jetter, auger, kuwongolera kuthamanga ndi njira yazinthu | Ntchito zogwiritsira ntchito, kukonza, kuyeretsa ndi kuyeneretsa zinthu |
| zolinga umba | Axes, encoders, drives, siteji flatness ndi repeatable | Kukonza makina, kulinganiza ndi kuwerengera mtengo |
| Dongosolo la kutentha | Zotenthetsera, masensa, owongolera, gasi ndi kuziziritsa | Kusakhazikika kwa njira kapena kusowa kwa mphamvu ya eutectic, solder ndi sintering |
| Makompyuta apakompyuta | Wolamulira, malo osungira, ma board olumikizirana ndi momwe zinthu zilili | Kubwezeretsa mapulogalamu, zida zakale komanso kuyambiranso ntchito |
Kuyesa kogwiritsa ntchito nthawi zambiri kumapereka chidziwitso chothandiza kwambiri kuposa mawonekedwe okha. Kuyesako kuyenera kugwiritsa ntchito ntchito za makina zomwe zimatsimikiza ngati wogula angathe kubwerezanso njira yomwe akufuna.
Mapulogalamu, Zida, ndi Zilolezo Zili Pamodzi ndi Kuyerekeza Mitengo
Mapulogalamu ndi zida n'zosavuta kuzinyalanyaza chifukwa sizingawonekere bwino pachithunzi cha makina.
Tsimikizirani ngati mtengowo uli ndi izi:
Mapulogalamu apakompyuta ndi ogwiritsira ntchito mafakitale
Njira yogwira ntchito ndi zilolezo za makina
Ntchito zowunikira mapu ndi kutsata zinthu za wafer
Mafayilo okonza makina ndi ma calibration
Maphikidwe azinthu ndi zosunga zobwezeretsera
Ma pickup ndi ma bond collets
Zida ndi singano zotulutsira mpweya
Zipangizo zotulutsira, kuponda kapena kuviika
Ogwira ntchito, zonyamulira ndi zida zogwirira ntchito pansi
Zida zoyezera ndi zinthu zofotokozera
Mabuku a malangizo, ma diagram ndi zolemba zautumiki zomwe zilipo
Mtengo wotsika wa makina ungataye ubwino wake pamene zida zofunika kapena mapulogalamu ayenera kupezedwa padera mutatumiza.
Yerekezerani Ma Quotes ndi Scope, Osati ndi Mutu wa Mtengo
Kuyerekeza kodalirika kwambiri kumagwiritsa ntchito magulu omwewo pa makina onse oyenerera.
| Malo Ogulitsira | Wosankhidwa A | Wosankhidwa B | Zomwe Ziyenera Kufananizidwa |
|---|---|---|---|
| Kudziwika kwa makina | Lembani chitsanzo chenicheni ndi nambala yotsatizana | Lembani chitsanzo chenicheni ndi nambala yotsatizana | Mawu ndi umboni ziyenera kutanthauza makina omwewo enieni. |
| nje pi | Gawo latsopano, logwiritsidwa ntchito kapena lofotokozedwa bwino la kukonzanso | Gawo latsopano, logwiritsidwa ntchito kapena lofotokozedwa bwino la kukonzanso | Musayerekeze makina omwe ali momwe alili ndi makina oyesedwa ngati kuti ali ndi vuto lofanana. |
| Njira yolumikizirana | Lembani ma modules omwe adayikidwa | Lembani ma modules omwe adayikidwa | Tsimikizani mphamvu ya epoxy, eutectic, solder, sintering kapena zina zomwe zikufunika. |
| Kusamalira zinthu | Lembani mndandanda wa ma wafer, thireyi ndi makina a substrate | Lembani mndandanda wa ma wafer, thireyi ndi makina a substrate | Yerekezerani mitundu yeniyeni yolowera ndi kuthekera kosinthira. |
| Kulondola ndi mphamvu | Lembani mikhalidwe yoyenera yoyeserera | Lembani mikhalidwe yoyenera yoyeserera | Gwiritsani ntchito mankhwala omwe mukufuna kugwiritsa ntchito m'malo mwa ziwerengero zazikulu zosagwirizana. |
| Mapulogalamu ndi zida | Mndandanda uli ndi zinthu ndi zilolezo | Mndandanda uli ndi zinthu ndi zilolezo | Dziwani zomwe ziyenera kugulidwa kapena kupangidwa. |
| Kuyesa kwa mayeso | Kuyesa kuyatsa magetsi, kuzungulira kouma kapena kugwiritsa ntchito | Kuyesa kuyatsa magetsi, kuzungulira kouma kapena kugwiritsa ntchito | Mulingo wa umboni ndi njira zovomerezeka ziyenera kukhala zofanana. |
| Kuchuluka kwa kutumiza | Kulongedza, kutumiza, kukhazikitsa ndi kuthandizira | Kulongedza, kutumiza, kukhazikitsa ndi kuthandizira | Mtengo wosiyana wa makina ndi maudindo okhudzana ndi kayendetsedwe ka zinthu ndi ntchito zoyendetsera ntchito. |
Mtengo wotsika kwambiri wa mutu si njira yotsika mtengo kwambiri yopangira. Mtengo wabwino kwambiri ndi umene umapangitsa kuti mphamvu yofunikira, ntchito yotsala komanso zoopsa zomwe sizinathetsedwe ziwonekere musanagule.
Phatikizani Ndalama Zomwe Zimayambira Mukagula
Bajeti yothandiza yoyika ndalama ingafunikenso kuphatikizapo:
Kuyang'ana makina ndi kuyesa kugwiritsa ntchito
Kukonza makina kapena magetsi
Makamera, makompyuta, ma drive kapena owongolera m'malo mwake
Ma collets atsopano, ma ejectors, ogwira ntchito ndi zida zina
Kubwezeretsa mapulogalamu kapena ntchito ya layisensi
Kupanga zinthu zogwirira ntchito ndi maphikidwe
Kulinganiza ndi kuyenerera kwa malonda
Kulongedza katundu kunja, katundu, inshuwaransi ndi misonkho
Ma rig, magetsi ndi kuyika fakitale
Zida zosinthira ndi zinthu zotetezera
Kulephera kwa kupanga panthawi yosintha kapena kuyambitsa
Zinthu zimenezi sizikutanthauza kuti zipangizo zogwiritsidwa ntchito nthawi zonse zimakhala zotsika mtengo. Zimasonyeza chifukwa chake mtengo wa makinawo uyenera kuyesedwa pamodzi ndi ntchito yofunikira kuti akwaniritse ntchito yogwiritsidwa ntchito.
Mwachitsanzo chothandiza cha kugula komwe kumadalira kasinthidwe,Kalozera wa kasinthidwe ka ASM AD838 die bondikufotokoza momwe wafer, chonyamulira, zida, kukonzekera zinthu ndi mapulogalamu angasinthire mtengo wa makina payokha.
Pamene Njira Iliyonse Yogulira Ingagwirizane
Zipangizo Zatsopano Zingagwire Ntchito Pamene
Ntchitoyi imafuna njira yamakono kapena yapadera kwambiri.
Thandizo la fakitale, chitsimikizo ndi mwayi wopeza mapulogalamu kwa nthawi yayitali ndi zinthu zofunika kwambiri.
Kapangidwe kofunikira n'kovuta kupeza pamsika wogwiritsidwa ntchito kale.
Kuchuluka kwa kupanga kumatsimikizira kuti ndalama zoyambira ziyenera kuyikidwamo zambiri.
Zipangizo Zokonzedwanso Zingagwire Ntchito Pamene
Nsanja yokhwima ikadali yogwirizana ndi zofunikira pakupanga.
Kukonzanso komwe kwatha ndi kuyesa kwalembedwa bwino.
Kutumiza mwachangu kapena ndalama zochepa ndikofunikira.
Zipangizo, zida ndi chithandizo cha uinjiniya zikupezekabe.
Zipangizo Zogwiritsidwa Ntchito Zingagwire Ntchito Pamene
Wogula akhoza kuyang'ana ndikuwunika makina enieni.
Pulojekitiyi ili ndi zinthu zokonzera mkati kapena zokonzeratu njira.
Makinawa amafunika kuti asinthidwe, ayesedwe kapena kuti awonjezere mphamvu.
Ntchito yotsala yosinthira zinthu ikumveka bwino ndipo ikuphatikizidwa mu bajeti.
Chidziwitso Chofunikira Kuti Mupeze Ndemanga Yolondola ya Die Bonder
Wogulitsa angapereke mtengo womveka bwino ngati pempho lake likuphatikizapo:
Njira yofunikira yolumikizirana
Miyeso ya die, makulidwe ndi mtundu wolowera
Mtundu wa substrate, miyeso ndi njira yokwezera
Njira yolumikizira zinthu ndi njira yogwiritsira ntchito zinthu
Kulondola kwa malo, theta ndi kufunika kwa kutalika kwa bond
Mphamvu ya mgwirizano, kutentha ndi zofunikira pa mlengalenga
Target UPH ndi kusakaniza kwa zinthu
Chopereka chofunikira, chosinthira zida, masomphenya ndi ntchito zowunikira
Malo atsopano, ogwiritsidwa ntchito kapena okonzedwanso omwe amakonda
Kuyesa kofunikira, zida, kulongedza ndi kutumiza
Popanda chidziwitsochi, mtengo wake ungafotokoze makina omwe alipo koma sungathe kuyimira mtengo weniweni wa polojekitiyi.
Mitengo ya Makina Ogwirizanitsa Die Bonding
Kodi makina olumikizirana ndi die bonding amawononga ndalama zingati?
Mtengo umadalira mtundu wa makina, njira, kulondola, makina odzipangira okha, kasinthidwe, mkhalidwe, mapulogalamu, zida, ndi kuchuluka kwa kutumiza. Chiwerengero cholondola chimafuna mtengo wa makina odziwika kapena kasinthidwe ka zida zatsopano.
Kodi chogwirira chokonzedwanso nthawi zonse chimakhala chokwera mtengo kuposa chogwiritsidwa ntchito kale?
Sizofunikira kwenikweni. Mtengo umadalira ntchito yokonzanso, zida zosinthira, kuwerengera, kuyesa ndi chithandizo chophatikizidwa. Yerekezerani kuchuluka kolembedwa m'malo mwa chizindikiro chokha.
N’chifukwa chiyani makina awiri a mtundu umodzi angakhale ndi mitengo yosiyana?
Zitha kukhala ndi mitu yosiyanasiyana ya ma bond, ma wafer system, ma dispenser, ma heater, mapulogalamu, zida, mbiri ya ntchito, momwe zinthu zilili komanso umboni woyeserera.
Kodi mtengo wa makinawo umaphatikizapo zida zogwirira ntchito?
Zimadalira mtengo wa chinthucho. Zida zonyamulira, ma ejector, ogwira ntchito, zida zopondera, zida zoperekera zinthu ndi zinthu zoyezera ziyenera kulembedwa payekhapayekha.
Kodi mtengo wotsika kwambiri wa die bonder yogwiritsidwa ntchito ndiyo yabwino kwambiri?
Pokhapokha ngati kakonzedwe kake, momwe zinthu zilili, ndi ndalama zotsala zosinthira zikugwirizana ndi polojekitiyi. Mtengo wotsika wogulira ukhoza kuchepetsedwa ndi ma modules osowa, kukonza, mapulogalamu, zida ndi ntchito zoyenerera.
Malangizo Omaliza
Mtengo wa makina omangira uyenera kuyesedwa ngati mtengo wopezera kapangidwe koyenera kogwiritsidwa ntchito. Yerekezerani makina enieni, njira yomangira, kusamalira zinthu, kulondola, automation, mapulogalamu, zida, umboni woyesera ndi mndandanda wotumizira musanayerekeze nambala yomaliza.
Unikani zomwe zikuchitika panopamakina atsopano, ogwiritsidwa ntchito komanso okonzedwanso omangirira ma die bonding, kenako tumizani njira yofunikira, die, substrate, zotuluka ndi momwe zida zilili kudzera muTsamba la ndemanga ya All-SMTMawu omveka bwino ayenera kumveketsa bwino ntchito yomwe yaphatikizidwa komanso ntchito yotsalayo.





