MRSI-705 Die Bonder: Pulatifomu ya 5-Micron, Mphamvu ndi Mapulogalamu

MRSI-705 ndi nsanja yolumikizira ma die-bonding yolondola kwambiri komanso yolumikizira zigawo zomwe zimayikidwa mwalamulo ngati 5-micron die bonder. Kulondola kwake kumachokera ku kuyanjana kwa kukhazikika kwa makina, mayendedwe olamulidwa, mayankho a malo, kuwongolera mphamvu, kuwona kwa makina, mapulogalamu opangira zida ndi njira osati kuchokera ku mfundo imodzi yokha.

Dzina la ma micron 5 limatanthauza malo olondola a nsanjayi. Silikufotokoza kukula kwa die, ndipo siliyenera kusokonezedwa ndi kulondola kwa ma encoders a malo a makinawo. Zotsatira zenizeni za polojekitiyi zimadalirabe gawo, substrate, zida, calibration, machitidwe a zinthu ndi ma modules omwe adayikidwa.

Nkhaniyi ikufotokoza maziko wamba a nsanja ya MRSI-705 ndi malangizo ake akuluakulu osonkhanitsira zinthu musanayambe kusankha makonzedwe enieni a polojekiti.

Kodi MRSI-705 ndi chiyani?

Mycronic imazindikira MRSI-705 ngati cholumikizira chosinthika komanso chosinthika cha 5-micron die cholumikizira zinthu molondola kwambiri. Imapereka nsanja yolamulidwa yosankha zinthu, kuzindikira komwe zikuyendera, kuzigwirizanitsa ndi substrate kapena cholinga ndikumaliza kuyika kapena kulumikiza kofunikira.

Makinawa ndi ofunikira pa ntchito yolumikizira zinthu, kulumikiza ma flip-chip ndi njira zina zomwe kugwiritsa ntchito, kulinganiza, kugwiritsa ntchito zida ndi kulumikizana kumafuna kuyang'aniridwa bwino.

Kapangidwe kake kosinthika kamalola zinthu zolowetsa, zida, ukadaulo wolumikizirana ndi njira zopangira kuti zisankhidwe mozungulira msonkhano womwe ukufunidwa. Dzina la chitsanzo limazindikiritsa nsanja yolondola, koma silimaulula gawo lililonse lomwe layikidwa pa makina enaake.

Kodi "5-Micron Die Bonder" Imatanthauza Chiyani?

Chidziwitso chovomerezeka chimafotokoza kulondola kwa malo oikira ±5 microns kapena kuposa pamenepo pa nsanja ya MRSI-705. Izi zikufotokoza gulu lake lolondola la malo oikira pansi pa makina oyenera komanso momwe zinthu zilili.

Kulondola kwa encoder kumafotokoza momwe makina owongolera amatha kuyezera bwino kapena kupereka lipoti la malo a axis. Kulondola kwa malo kumawonetsa makina akuluakulu omwe amaphatikizapo kukhazikika kwa kapangidwe kake, mawonekedwe a axis, kulinganiza masomphenya, zida, kuwerengera, mawonekedwe a zigawo ndi kayendetsedwe ka zinthu.

Choncho, kuwunika kothandiza kwa polojekiti kumaphatikiza kufotokozera kovomerezeka kwa nsanja ndi malo enieni a ntchito. Kuuma kwa chida, kukhazikika kwa substrate, zotsatira za kutentha, khalidwe la chithunzi ndi ndondomeko yogwirizana yosankhidwa zonse zitha kukhudza zotsatira zomaliza.

Kapangidwe ka Makina ka Kuyenda Kokhazikika, Kolamulidwa

MRSI-705 imagwiritsa ntchito kapangidwe kolimba ka pamwamba kothandizidwa ndi granite. Granite imapereka mawonekedwe okhazikika a makina, pomwe kapangidwe ka pamwamba kamathandizira kuyenda kolamulidwa pamwamba pa malo ogwirira ntchito ogwirizana.

Ma mota oyenda opanda chitsulo omwe ali ozizira bwino amayendetsa makina oyendera. Amapereka kayendedwe kolunjika popanda makina oyendera, pomwe kuzizira kogwira ntchito kumathandiza kusintha kutentha panthawi yogwira ntchito.

Ma encoder okhazikika bwino amabwezeretsa zambiri za malo ku dongosolo lowongolera. Zambiri zovomerezeka zimanena kuti masikelo a encoder amapereka resolution ya 0.1-micron. Z axis imagwiritsa ntchito ukadaulo wonyamula mpweya kuti ithandizire kuyenda kosalala koyima ndi kukhudzana kochepa kwa makina.

Ubalewu ukhoza kumveka motere:

Kapangidwe kokhazikika → Kuyenda kolamulidwa → Kuyankha bwino malo → Kutenga, kulinganiza ndi kuyika mobwerezabwereza

Phindu lake limachokera ku kapangidwe ka granite, ma motors, ma encoder, kapangidwe ka vertical-axis, mapulogalamu ogwiritsira ntchito zida ndi owongolera omwe amagwira ntchito limodzi. Palibe chinthu chimodzi chomwe chimatsimikizira zotsatira zomaliza.

Kulamulira Mphamvu pa Zigawo Zofooka ndi Zovuta Kuchita Zinthu

MRSI-705 imaphatikizapo mphamvu yotseka. M'malo mongodalira malo olamulidwa omangirira mutu, makina owongolera amatha kuyang'anira mphamvu panthawi yolumikizana ndikuwongolera njirayo malinga ndi zofunikira zomwe zakonzedwa.

Chidziwitso chovomerezeka chimanena kuti mphamvu ya gawo ikhoza kukonzedwa mpaka magalamu 10. Izi zitha kukhala zothandiza pazigawo zoonda, zofooka kapena zovuta zomwe zingawonongeke chifukwa chokhudza kwambiri.

Mphamvu yoyenera imadalirabe chigawocho, zinthu zomangira, njira yopangira maulumikizidwe ndi zida zogwirira ntchito. Chida choyenera chiyenera kuthandizira malo olumikizirana omwe akufuna popanda kuwononga gawolo kapena kuyambitsa kuyenda kosafunikira.

Masomphenya a Makina, Kuzindikira ndi Kugwirizana

Kuwona kwa makina kumathandiza kuzindikira gawo lisanatengedwe ndikukhazikitsa komwe likupita. Chidziwitso chovomerezeka cha nsanja chimaphatikizapo kuzindikira kwa die pogwiritsa ntchito masomphenya ndi kuzindikira komwe kuli madigiri 360, zomwe zimathandiza kuti dongosololi liziyankha pamene zigawozo zikuwonetsedwa m'malo osiyanasiyana ozungulira.

Kulinganiza kwa substrate-fiducial kumapereka chithunzithunzi chenicheni cha kuyika gawolo poyerekeza ndi cholinga. M'malo mongodalira makina osungidwa okha, dongosololi limatha kupeza zinthu zenizeni pa substrate ndikuzigwiritsa ntchito panthawi yolinganiza.

Kuunikira kokonzedwa kumathandiza kuzindikira zinthu zosiyanasiyana, zizindikiro, m'mphepete ndi mawonekedwe. Chifukwa chake, njira yowunikira komanso yowonera bwino kwambiri imatha kusiyana kuchokera ku chinthu chimodzi kupita ku china.

Ubwino wa masomphenya umakhudzidwa ndi kuwala, kusiyana kwa mawonekedwe, kulinganiza, kukhazikika kwa zida ndi ubale pakati pa zinthu zoyesedwa ndi mfundo yomaliza yolumikizirana. Sizingathe kudzibwezera zokha chifukwa cha gawo losakhazikika, chida chosayenera kapena mawonekedwe osalongosoka bwino.

Kulowetsa Zinthu ndi Kuthandizira Zida Zopangira Zinthu Zosakanikirana Kwambiri

Kutengera ndi kasinthidwe kamene kaikidwa, nsanja ya MRSI-705 ikhoza kulandira zigawo kudzera mu mawonekedwe a wafer, ma waffle packs, ma Gel-Paks, ma tape feeders kapena njira zina zowonetsera zomwe zimagwiritsidwa ntchito.

Kapangidwe kamene kasankhidwa kamakhudza momwe zigawo zimapezekera, kusankhidwa ndi kuyendetsedwa, zida zomwe zimafunikira komanso momwe makinawo angayendetsere bwino pakati pa zinthu. Njira yogwiritsira ntchito wafer ingafunike deta yokhazikika ndi kugwiritsira ntchito wafer wodzipereka, pomwe ma waffle packs, Gel-Paks ndi zinthu zoperekedwa ndi tepi zimayambitsa zofunikira zosiyanasiyana zowonetsera ndi kusintha.

Zipangizo zonyamulira ndi zoyikamo nazonso zimagwiritsidwa ntchito m'njira zosiyanasiyana. Malo ake olumikizirana, kukula kwake, ndi zipangizo zake ziyenera kugwirizana ndi chigawocho, pomwe zida zomangira zingafunike kuthandizira kutentha, mphamvu kapena zinthu zina zomwe zimachitika.

Kusinthasintha kwa nsanja kumalola makina kukonzedwa motsatira njira zosiyanasiyana za zinthu, koma chipangizo chofunikira cholowera, chida ndi zida zosinthira ziyenerabe kudziwika kuti zigwirizane ndi zomwe zayikidwa.

Ukadaulo Wogwirizana ndi MRSI-705

Kugwirizana kwa Eutectic

Kulumikizana kwa Eutectic kumagwiritsa ntchito zinthu zolamulidwa ndi njira yotenthetsera kuti apange cholumikizira pakati pa gawo ndi cholinga. Njirayi ingaphatikizepo ntchito zapadera zotenthetsera, zida ndi zowongolera zomwe zasankhidwa pa dongosolo la zinthuzo.

Chogwirizira cha Epoxy Die

Chogwirizira cha epoxy chimagwiritsa ntchito njira yomatira kuti chigwirizane ndi cholinga chake. Zinthuzo zitha kugwiritsidwa ntchito popereka kapena njira ina yolamulidwa musanayike, ndipo kuuma kumayendetsedwa motsatira njira yosankhidwa yomatira.

Kugwirizana kwa UV mkati mwa malo

Kulumikizana kwa UV komwe kulipo kumaphatikiza zinthu zomwe zimatha kuchiritsidwa ndi UV ndi zida zogwirizana ndi kuwala. Dongosololi liyenera kusunga kulinganizika bwino pamene zinthuzo zikuyikidwa, kuyikidwa pamalo ake komanso kukonzedwa.

Msonkhano wa Flip-Chip

Kukhazikitsa flip-chip kumayika mbali yogwira ntchito kapena yolumikizana ya die ku malo olumikizirana. Izi zimasintha zofunikira pa pickup, mayendedwe, kulumikizana, chithandizo ndi zida zolumikizirana.

Kugwirizana kwa Kutentha ndi Kupsinjika

Kugwirizana kwa kutentha ndi kupsinjika kumaphatikiza kutentha kolamulidwa ndi mphamvu kuti apange kulumikizana. Kapangidwe ka zida, kuwongolera kutentha, momwe zinthu zimagwirira ntchito komanso nthawi yogwirira ntchito zonse zimathandiza pa zotsatira zake.

Izi ndi malangizo aukadaulo wa nsanja osati mndandanda wa ntchito zomwe zayikidwa pa MRSI-705 iliyonse. Njira iliyonse imafuna zida zoyenera, mapulogalamu, zida, ndi mndandanda woyenerera.

Kuthekera kwa Pulatifomu Yaikulu ndi Kukhazikitsa Kokhazikika

MRSI-705 imapereka maziko ofanana olondola: kapangidwe kokhazikika, kuyenda kolamulidwa, mayankho abwino pamalo, kuwongolera mphamvu zotsekedwa komanso kuwona kwa makina. Mphamvu izi zimathandizira malangizo angapo osonkhanitsira, koma sizipanga makina amodzi okhazikika.

Kulumikiza kwa flip-chip kungafunike zida zapadera zowongolera ndi zida zoyendetsera. Kugwirizanitsa kwa Eutectic kungafunike mutu wotentha kapena malo ogwirira ntchito. Kugwirizanitsa kwa Epoxy kungafunike zida zoperekera, pomwe njira ya UV yomwe ili mkati mwake imafuna zida zoyeretsera zogwirizana. Kugwirizanitsa kwa kutentha kumabweretsa mphamvu yake, kutentha, ndi zofunikira pakugwiritsa ntchito zida.

Zipangizo zolowetsa zinthu ziyeneranso kugwirizana ndi polojekitiyi. Makina okonzedwa kuti azigwiritsidwa ntchito popanga ma waffle pack sangakhale ndi ma module ofunikira kuti azigwiritsidwa ntchito popanga ma wafer kapena tepi. Mapulogalamu, zilolezo ndi maphikidwe amalumikiza zida zomwe zayikidwazo ndi njira yokonzekera.

Pulatifomuyi imafotokoza zomwe zingapangidwe mozungulira MRSI-705, pomwe kasinthidwe koyikidwako kumatsimikiza zomwe makina aliwonse angachite.

MRSI-705 ndi MRSI-705HF ziyeneranso kukhala zosiyana ndi ukadaulo. Chidziwitso champhamvu kwambiri kapena kutentha kwakutali chogwirizana ndi mtundu wa HF sichiyenera kusamutsidwira ku MRSI-705 yokhazikika popanda umboni wofanana ndi chitsanzo.

Njira Yosankha Yopangira Zida ndi Kupanga

Mycronic imafotokoza za turret yosankha yokhala ndi voliyumu yayikulu yomwe imatha kusunga zida mpaka 12. Mwa kusunga zida zingapo zomwe zilipo mkati mwa dongosolo limodzi lokonzedwa, zitha kuchepetsa magawo osiyanasiyana osinthira zida m'magulu omwe amagwiritsa ntchito zida zingapo zotsatizana.

Mpandawo ukhoza kuthandiza mitundu yosiyanasiyana ya zinthu, njira zovuta zosonkhanitsira zinthu kapena njira zopangira zomwe zikanafuna kusintha zida mobwerezabwereza. Sizofanana pa MRSI-705 iliyonse ndipo sizipanga chiŵerengero chimodzi cha zinthu zomwe zingagwiritsidwe ntchito padziko lonse lapansi.

Malo ogwirira ntchito omwe angathe kukonzedwanso amapangitsanso kuti nsanjayi ikhale yogwirizana ndi kafukufuku, kupanga njira ndi kuyambitsa zinthu zatsopano. Mainjiniya amatha kusintha mawonekedwe a zinthu, zida, maphikidwe a masomphenya ndi njira zolumikizirana pamene kusonkhana kukukulirakulira.

Ndi kakonzedwe koyenera, MRSI-705 ikhoza kuthandizira kupanga zinthu zochepa mpaka zapakati, ndipo nthawi zina, njira zogwiritsira ntchito zinthu zambiri. Kuyenerera kumadalira kusakaniza kwa zinthu, kuwonetsera kwa zinthu, kuchuluka kwa njira zogwirira ntchito, kusintha kwa zida, zofunikira pakuwunika, ndi nthawi yogwiritsira ntchito.

Madera Oyimira Ofunsira

Zinthu zovomerezeka zimagwirizanitsa MRSI-705 ndi ma module a microwave, ma photonics packaging, ma RF power amplifier, infrared ndi pressure sensors, MEMS, ma semiconductor packaging, hybrid electronics, ma multichip modules ndi laser-diode bonding.

Mapulogalamuwa angapindule ndi malo olondola, kuwongolera momwe zinthu zilili, kugwiritsa ntchito zinthu zofooka komanso ukadaulo wosinthasintha wolumikizirana. Ma Photonics ndi ma laser-diode assemblies amatha kukhala ndi kulumikizana kofunikira komanso kukhudzana kolamulidwa, pomwe ma hybrid ndi ma multichip module amatha kuphatikiza mitundu ingapo ya zigawo ndi njira zogwirira ntchito.

Chizindikiro cha pulogalamu chimatsimikizira kufunika komwe kungatheke m'malo mogwirizana ndi chinthu china chake. Ma die enieni, substrate, ma agnition references, njira yolumikizira, makina azinthu ndi zida zimatsimikiza ngati nsanjayo ingakonzedwere pulojekitiyi.

Sinthani Kuchokera ku Kafukufuku wa Nsanja kupita ku Ndemanga Yokonzera

Kuwunikanso kwa polojekiti yeniyeni kumakhala kothandiza akangofotokoza za gawo, gawo lapansi ndi cholinga chogwirizanitsa. Chidziwitso choyambira chiyenera kuphatikizapo kukula kwa gawo ndi zinthu, gawo lapansi lofunikira, kulondola kofunikira pakuyika, malo olunjika, njira yolumikizirana ndi zinthu zolumikizirana.

Zofunikira pa mphamvu kapena kutentha, mtundu wa zolowetsa, zida, zofunikira pakuwunika kapena kuyeretsa, kusakaniza kwa zinthu ndi kuchuluka kwa kupanga komwe kukuyembekezeka zimakhudzanso kasinthidwe. Pamodzi, zinthu izi zimatsimikiza zida zogwiritsira ntchito, mawonekedwe a maso, ma module a njira ndi zida zopangira zomwe ziyenera kuganiziridwa.

Gawo lotsatira ndiKapangidwe ka MRSI-705Kuwunikanso kutengera zomwe zasonkhanitsidwa. Lumikizanani ndi gulu la akatswiri kudzera pa imelo kapena WhatsApp kuti mukambirane za polojekitiyi. Zojambula za zigawo, zambiri za substrate, zithunzi zogwiritsira ntchito ndi zikalata zoyendetsera ntchito zitha kulumikizidwa mukamaliza kukambirana.

Kugwirizana, njira zoyikira, magwiridwe antchito a njira, mtengo ndi kutumiza ziyenera kukambidwa pokhapokha ngati zofunikira za polojekiti ndi makina oyenera zayerekezeredwa.

Mafunso Ofunsidwa Kawirikawiri Okhudza MRSI-705

Kodi MRSI-705 ndi chiyani?

Ndi nsanja yolumikizira ma die-bonding yolondola kwambiri komanso yosonkhanitsira zinthu yomwe Mycronic imayika ngati bondi ya ma die ya 5-micron.

N’chifukwa chiyani MRSI-705 imatchedwa 5-micron die bonder?

Mawuwa amatanthauza mawu ovomerezeka olondola a malo a ±5 microns kapena kupitirira apo. Silikufotokoza kukula kwa die kapena kutsimikizira zotsatira zomwezo pa njira iliyonse yokonzedweratu.

Kodi kulondola kwa encoder ya 0.1-micron ndikofanana ndi kulondola kwa malo?

Ayi. Kutsimikiza kwa encoder kumafotokoza kusalala kwa sikelo ya mayankho a axis-position. Kulondola kwa malo kukuwonetsa makina onse, masomphenya, zida, kuwerengera ndi njira yogwirira ntchito.

Kodi MRSI-705 flip-chip ndi yotheka?

Kusonkhana kwa flip-chip ndi njira yolumikizirana ndi nsanja, pomwe kuthekera kogwiritsidwa ntchito kumafuna zida zoyenera zowongolera, zida, mapulogalamu ndi kasinthidwe kogwirizana.

Kodi turret ya zida 12 ndi yofanana ndi ya MRSI-705?

Ayi. Ndi njira yosankha yokhala ndi voliyumu yayikulu yomwe imatha kusunga zida mpaka 12 ndikuchepetsa njira zosiyana zosinthira zida mkati mwa makina okonzedwawo.

Kodi kusiyana pakati pa MRSI-705 ndi MRSI-705HF ndi kotani?

Ndi mitundu yosiyanasiyana ya ma model. Ma specifications a MRSI-705HF amphamvu kwambiri kapena otalikitsa nthawi yogwiritsidwa ntchito sakuyenera kugwiritsidwa ntchito pa MRSI-705 yokhazikika.

Mapeto:MRSI-705 ndi nsanja yolumikizira ma die-bonding ya ma micron 5 yomwe malo ake ovomerezeka a ±5 micron kapena abwino amafotokoza kulondola kwa malo osati kukula kwa ma die. Kapangidwe kake kothandizidwa ndi granite, ma linear motors, resolution ya 0.1 micron encoder, air-bearing Z axis, closed-loop force feedback ndi machine vision amapanga maziko ofanana olondola. Zinthu zolowetsa, zida ndi ukadaulo wolumikizira zimakhalabe za kasinthidwe, pomwe turret yosankha ya zida 12 imatha kusintha njira yopangira popanda kufotokoza mulingo umodzi wotulutsa. Kuwunikanso kasinthidwe ka polojekiti ndi gawo lotsatira loyenera mukangodziwa gawo, substrate, njira yolumikizira ndi zofunikira zopangira.