Buku Lotsogolera la MRSI-705: Zolowetsa Zofananira, Njira Zolumikizirana ndi Zosowa Zopangira

Kapangidwe kogwira mtima ka MRSI-705 kamayamba ndi pulojekiti yopangira, osati posankha makina ambiri omwe angatheke. Pulatifomu yomweyo ikhoza kukonzedwa mozungulira ma wafer input, ma waffle packs, ma Gel-Paks, zigawo zodzazidwa ndi tepi, ukadaulo wosiyanasiyana wolumikizirana ndi njira zingapo zopangira.

Chidziwitso chovomerezeka cha nsanja chimazindikira zomwe zingakonzedwe, koma sichifotokoza makina amodzi wamba. Makonzedwe oyenera amatsatira gawo, gawo lapansi, zinthu zomangira, zofunikira pakugwirizana, ndondomeko ya njira ndi cholinga chopanga.

Bukuli likufotokoza momwe zinthu zomwe zalowetsedwa mu polojekitiyi zimathandizira pakugwira ntchito, kulumikizana, kugwiritsa ntchito zida, mapulogalamu ndi kupanga zinthu zomwe ziyenera kuunikidwanso makina enieni asanasankhidwe.

Yambani ndi Pulojekiti Yopangira Mapulani

Chisankho choyamba sichakuti makinawo akufunikira chodyetsera cha wafer, makina operekera kapena chida chowonjezera. Koma ndi kufotokoza zomwe makinawo ayenera kusonkhanitsa, momwe gawolo limaperekedwera komanso momwe chogwirira ntchito chomalizidwa chiyenera kupitira patsogolo popanga.

Zinthu izi ziyenera kuganiziridwa pamodzi. Gawo lingakhale losavuta kusankha koma lovuta kuligwirizanitsa, pomwe njira yolumikizirana yoyenera ingakhale yosagwira ntchito bwino pamene kuyenda kwa substrate komwe kukuperekedwa kungapangitse kuti pakhale kugwira ntchito mopitirira muyeso kapena kusintha.

Cholinga cha kuwunika koyamba sikutanthauza kufotokozera magawo onse a uinjiniya. Ndi kuzindikira magawo a nsanja omwe akufunika kufufuzidwa mozama komanso njira zomwe sizingawonjezere phindu lenileni.

Kulowetsa kwa Gawo Lofananiza, Kugwira Ntchito ndi Kuyenda kwa Substrate

Kulowetsa kwa gawo ndi kunyamula gawo ndi zisankho zosiyana za kasinthidwe. Gwero lolowera limatsimikiza momwe die kapena gawolo lilili, kusankhidwa ndi kuyendetsedwa. Kuyenda kwa gawo lapansi kumatsimikiza momwe cholinga cha msonkhano chimaperekedwera, kuthandizidwa komanso kusunthidwa kudzera mu kupanga.

Kulowetsa kwa Gawo Loyamba la Singulated

Chidziwitso chovomerezeka cha MRSI-705 chimaphatikizapo malangizo olowera monga ma waffle packs, Gel-Paks ndi matepi feeders. Mtundu uliwonse umapanga ubale wosiyana pakati pa malo a gawo, mwayi wopezera zinthu, momwe zinthu zilili, ndi kusintha.

Ma Waffle packs ndi Gel-Paks amapereka ziwalo zosiyanasiyana m'malo okonzedwa bwino, koma mawonekedwe a m'thumba, momwe zinthu zilili pamwamba, komanso momwe zinthu zilili zimatha kusokoneza mwayi wopeza zida. Kulowetsa tepi kumayambitsa zida zodyetsera, zolembera, ndi zowonetsera zomwe ziyenera kugwirizana ndi zigawo ndi njira yopangira.

Kusankhaku kuyenera kusonyeza zambiri kuposa kungosavuta kunyamula. Kumakhudza kapangidwe ka zida zonyamulira, kuzindikira zigawo, zoopsa zogwirira ntchito komanso nthawi yofunikira kuti zinthu zisunthike pakati pa zinthu.

Kutola ndi Kusankha Mwachindunji kwa Wafer

Kutola wafer mwachindunji kumakhala kofunikira pamene polojekitiyo iyenera kusankha ma dies ochokera ku wafer m'malo mwa phukusi lapakati kapena tepi. Kungachepetse kugwiritsidwa ntchito kwina ndikusunga chidziwitso cha malo oti die lizigwirizana ndi njira ya wafer.

Njirayi ingafunike chithandizo choyenera cha wafer, njira yodyetsera kapena yokwezera katundu, makina otulutsira, zida zonyamulira ndi mapulogalamu omwe amagwirizanitsa deta yosankha die ndi wafer yeniyeni.

Kutengera ndi njira yogwiritsira ntchito, kusankha die kungagwiritse ntchito mapping ya wafer, kuzindikira inki ndi madontho kapena njira ina yovomerezeka. Mapu angapereke malo ndi chidziwitso chodziwika bwino cha die, pomwe kuzindikira inki ndi madontho kumadalira zizindikiro zooneka zomwe zimapangidwa panthawi yopita kumtunda.

Deta ndi wafer weniweni ziyenera kukhala zogwirizana. Kuyang'ana mapu, malo oikapo ndi njira yosankhidwira ziyenera kugwirizana ndi wafer yomwe yaperekedwa ku makina. Zizindikiro zooneka zimakhala zothandiza pokhapokha ngati kuwala, kuwala ndi njira yozindikirira zitha kuzizindikira moyenera.

Ma die owonda, zinthu zosweka, ndi malo obisika kumbuyo zingasinthenso zofunikira zothandizira, ejector ndi kunyamula. Miyeso ya wafer, mawonekedwe a mapu, ndi makonzedwe a ejector ziyenera kutsimikiziridwa kuchokera ku polojekitiyi m'malo mongoganizira kuchokera ku dzina la chitsanzo.

Substrate ndi Phukusi Loyenda

Gawo la pansi kapena phukusi likhoza kuyendetsedwa mokhazikika, molunjika kapena mozungulira kaseti. Ma mode awa amafotokoza momwe cholinga chopangira chimayendera popanga; sazindikira komwe die imachokera.

Kugwira ntchito payekha kungagwirizane ndi chitukuko, kugwiritsa ntchito manja pafupipafupi kapena kugwira ntchito yochepa. Kutumiza zinthu motsatira mzere kungathandize kugwirizanitsa zida zozungulira pamene zowongolera ndi ma interfaces zikugwirizana. Kusamalira makaseti kungakhale koyenera pamene magawo akonzedwa kale motsatira njira yopangira.

Palibe njira iliyonse yomwe ili yabwino kwambiri. Kusankha kumatsatira mtundu wa chinthucho, zoopsa zogwirira ntchito, kapangidwe ka mzere ndi njira yosinthira yomwe ikuyembekezeka.

Gwirizanitsani Njira Yogwirizanitsa ndi Ma Module Ofunikira

Njira yolumikizirana imakhudza kugwiritsa ntchito zinthu, kusamalira zigawo, kulamulira kulumikizana, kugwiritsa ntchito zida, ndi ndondomeko ya njira. Chifukwa chake, kusankha ukadaulo wolumikizirana kumatanthauza zisankho zingapo zolumikizidwa.

Kugwirizana kwa Eutectic

Kulumikizana kwa Eutectic kumagwiritsa ntchito zinthu zolamulidwa ndi njira yotenthetsera kuti pakhale cholumikizira. Makonzedwe oyenera angaphatikizepo zida zotenthetsera, malo ogwirira ntchito otenthetsera kapena njira ina yotenthetsera, pamodzi ndi zida zogwirira ntchito komanso kuwongolera mlengalenga komwe dongosolo la zinthu limafunikira.

Kutentha, mphamvu, ndi nthawi ndi za njira yoyenerera ya zinthu osati za MRSI-705 imodzi yokha.

Kutulutsa Epoxy

Kupereka zinthu zomangira kumabweretsa zinthu zomangira kudzera mu pampu, njira yamadzimadzi ndi singano kapena nozzle. Dongosololi liyenera kugwirizana ndi kukhuthala kwa zinthuzo, mawonekedwe ofunikira, njira yoyeretsera komanso malo opangira.

Kusamalira ndi kuyeretsa zinthu kuyeneranso kugwirizana ndi ndondomeko yomwe ikufunidwa. Kutchula za epoxy die attach sikutsimikizira kokha kuti zida zofunikira zoperekera zinthu zayikidwa.

Kupondaponda kwa Epoxy

Kuponda kumasamutsa zinthu kudzera mu chida chodziwika bwino osati kudzera mu nozzle yotulutsira. Zingakhale zothandiza pamene njirayo ikufunika mawonekedwe odziwika bwino otumizira kapena kunyamula zinthu zolamulidwa kuchokera pamalo owonetsera.

Kapangidwe ka zida, kuwonetsa zinthu, mawonekedwe osamutsa, ndi njira yoyeretsera zimatsimikizira ngati kusindikiza ndi kothandiza. Kumagwira ntchito yofanana ndi kugawa, koma njira ziwirizi sizisinthana.

Kugwirizana kwa UV mkati mwa malo

Njira ya UV yomwe imachitika mkati mwa malo ogwirira ntchito imaphatikiza zinthu zogwirizana ndi malo okhazikika komanso kuwala kwa ultraviolet. Kapangidwe ka makina kayenera kupereka mwayi woti zinthu ziume bwino pamene akusunga mawonekedwe a chinthucho nthawi yonse yomwe chimawonekera.

Njira yogwiritsira ntchito zinthu, zida zoyeretsera ndi mapulogalamu ziyenera kugwirira ntchito limodzi mozungulira njira yosankhidwa yomatira.

Msonkhano wa Flip-Chip

Kukhazikitsa flip-chip kumayika mbali yogwira ntchito kapena yolumikizana ya die ku substrate. Izi zitha kuyambitsa zida zowongolera die, kuwona pansi, zida zapadera zonyamula, kulinganiza substrate ndi mapulogalamu omwe amayang'anira ndondomeko yonse yogwirira ntchito.

Malo omwe akuwonekera angafunikenso chitetezo panthawi yonyamula ndi kusamutsa, zomwe zimapangitsa kuti kulumikizana ndi chida ndi chithandizo zikhale gawo la chisankho chokonza.

Kugwirizana kwa Kutentha ndi Kupsinjika

Kukanikiza kutentha kumaphatikiza kutentha kolamulidwa ndi mphamvu ndi kapangidwe kofunikira ka cholumikizira. Kakonzedwe kameneka kangaphatikizepo zida zotenthetsera, kuyankha kwa mphamvu, kuwongolera kutalika ndi kuyang'anira mosamala chithandizo cha substrate ndi coplanarity.

Mphamvu yeniyeni ya zida ndi njira ziyenera kukhazikitsidwa kuchokera ku zolemba zaukadaulo ndi makina omwe akuganiziridwa.

Malangizo a njirazi amagwiritsa ntchito mitundu yosiyanasiyana ya zida, mapulogalamu, zida, ndi mikhalidwe yopangidwa. Siziyenera kuonedwa ngati phukusi limodzi lokhazikika kapena kuganiza kuti zingagwire ntchito limodzi popanda kuunikanso kwaukadaulo.

Mphamvu Yolamulira, Kutalika, Kugwirizana ndi Kugwirizana

Ubwino wa mgwirizano umadalira momwe gawolo likuyandikira cholinga, momwe kulumikizana kumazindikirika komanso momwe mkhalidwe womaliza woyikira umayendetsedwera. Zinthu izi zimagwirizanitsa ukadaulo wosankhidwa wogwirizanitsa ndi kayendedwe ka makina, zida zake, ndi mawonekedwe ake.

Njira yogwiritsira ntchito mphamvu yogwiritsira ntchito malo pogwiritsa ntchito mphamvu yokhazikika kuti ilamulire kukhudzana. Ikhoza kukhala yothandiza pamene gawo kapena cholumikizira chikufunika katundu wodziwika bwino, koma malo oyenera amatsatira mphamvu ya gawo, mawonekedwe a chida ndi njira yolumikizirana.

Kufika pa malo mpaka kutalika kumagwiritsa ntchito malo okhazikika kapena kutalika. Izi zitha kukhala zoyenera pamene mawonekedwe a msonkhano ali okhazikika, ngakhale makulidwe a substrate, warpage ndi kusintha kwa fixture kungasinthe momwe zimakhudzirana.

Kugwirizana kuyenera kuganiziridwa nthawi yomweyo. Gawo lopindika, chithandizo chosafanana kapena gawo losakhazikika bwino lingapangitse kukhudzana kosagwirizana ngakhale kutalika kokonzedwa kwafika molondola.

Njira yolumikizira iyenera kupangidwa mozungulira zinthu zomwe zilipo pa gawo ndi cholinga. Ubwino wa chithunzi, kusiyana kwa pamwamba, kuwala, mwayi wolowera pansi, kuwerengera ndi kuyenda kwa kutentha zonse zimatha kukhudza zotsatira zake. Chifukwa chake, kuwona ndi gawo la njira yowongolera njira osati njira yodziyimira yokha ya kamera.

Sankhani Njira Yogwiritsira Ntchito Zida ndi Kusintha Zida

Kusonkhanitsa kamodzi kungafunike zida zingapo. Ma collets onyamula, zida zoyika, zida zotenthetsera ndi zida zopondera zimatha kugwira ntchito m'magawo osiyanasiyana, pomwe zinthu zamachipu ambiri zimatha kuyambitsa mitundu ingapo ya zigawo mkati mwa njira imodzi.

Mabanki a zida zosinthika angapereke kusinthasintha kokwanira kwa kafukufuku ndi chitukuko, NPI ndi kupanga zinthu zovuta pang'ono pamene chiwerengero cha zida chikupitirira kusamalidwa ndipo nthawi yosinthira zida si vuto lalikulu.

Mycronic imafotokozanso za turret yosankha yokhala ndi voliyumu yayikulu yomwe imatha kusunga zida mpaka 12. Zingakhale zothandiza ngati zida zingapo zikugwiritsidwa ntchito motsatizana, mitundu ya zinthu ndi yayikulu kapena kusintha kwa zida mobwerezabwereza kumasokoneza kwambiri ntchitoyi.

Mpandawo si wokhazikika, ndipo zida zina sizimawonjezera mphamvu zotulutsa zokha. Nthawi yolumikizirana, kuwona, kuchiritsa, kupereka, kunyamula zinthu ndi kuyenda kwa substrate kungakhalebe zinthu zazikulu zozungulira. Pa chinthu chokhazikika chomwe chili ndi zosowa zochepa za zida, dongosolo losavuta lingakhale losavuta kugwiritsa ntchito ndi kusamalira.

Konzani Malo Opangira

Mapulogalamu, Maphikidwe ndi Kutsata

Ma module a hardware amakhala othandiza pokhapokha ngati mapulogalamu amatha kuwagwirizanitsa ngati njira imodzi yobwerezabwereza. Kuwunikanso kasinthidwe kuyenera kukhudza mtundu wa pulogalamu, malayisensi, maphikidwe a njira, maphikidwe a masomphenya, matanthauzo a zida, ndi kapangidwe ka mwayi wogwiritsa ntchito.

Kukonza ma wafer kungayambitse kugwiritsa ntchito mapu ndi kusankha ma die. Kusintha zinthu kumafuna njira zowongolera komanso zida zoyenera kuperekedwa. Kutsata kapena kutsata zinthu kungafunike kuzindikira zinthu, zolemba zopangira ndi kusinthana deta ndi machitidwe ena.

Kusunga ndi kubwezeretsa deta n'kofunika. Makina oyenerera bwino amatha kubweretsa chiopsezo chogwiritsa ntchito deta pamene maphikidwe, deta yowunikira kapena ziyeneretso zolowera sizingasungidwe ndi kubwezeretsedwanso.

Kupanga zinthu motsatira njira yolumikizirana ndi makina oyendera magetsi kungawonjezere kuwongolera ndi kugwirizanitsa zida zoyendera magetsi ndi zida zoyendera magetsi. Ma interface monga SMEMA ayenera kuphatikizidwa mu dongosolo la polojekiti pokhapokha ngati alembedwa kuti agwiritsidwe ntchito. Kulankhulana ndi makina oyendera magetsi kapena mafakitale kumafunanso umboni wochokera ku malo enieni a mapulogalamu.

Kafukufuku ndi Kupititsa Patsogolo, Kupanga Zinthu Zosiyanasiyana Kwambiri ndi Zochuluka

Kafukufuku ndi ntchito yokonza njira nthawi zambiri zimapindula ndi zida zosinthika, njira zosavuta kuzipeza komanso kuthekera koyesa njira zingapo zolumikizirana. Kusintha pafupipafupi kwa maphikidwe kumayembekezeredwa, ndipo umboni wa njira ukhoza kukhala wofunika kwambiri kuposa zotsatira zabwino kwambiri.

Kupanga zinthu zosiyanasiyana monga kusakaniza kwambiri kapena zochepa mpaka zapakati kumayang'ana kwambiri kusintha kolamulidwa, maphikidwe angapo, njira zosinthira zolowera komanso kutsata. Zida zingapo zonyamula zinthu zingakhale zothandiza popanda kulungamitsa turret yosankha.

Kupanga kwakukulu kungasinthe chidwi cha zinthu zomwe zikuyenda bwino, kuchedwa kwakanthawi kosintha zida, kugwiritsa ntchito makina olumikizirana kapena makaseti ndi zida zozungulira. Turret yosankha ingathandize pamene kusintha kwa zida kuli gawo lofunika la kayendetsedwe kake.

Kuchuluka kokha sikumasankha kapangidwe ka makina. Kusakaniza kwa zinthu, nthawi yolumikizirana, kuuma, kuyang'anira, kuwonetsedwa kwa zigawo ndi zofunikira zogwirizanitsa zingakhale ndi mphamvu zofanana, kotero kufalikira kwake sikuli ndi tanthauzo lalikulu popanda tanthauzo lonse la njira.

Tsimikizani Kakonzedwe Komwe Mukufunira Musanasankhe

Makina asanasankhidwe kapena kutchulidwa, yerekezerani pulojekitiyi ndi ma module olowera omwe adayikidwa, zida zopangira ma wafer, mabanki a zida kapena turret, zida zonyamula ndi zolumikizira, malo owonera ndi ma module opangira.

Kuwunikaku kuyeneranso kukhudza kutentha, kugawa, kusindikiza, zida za UV, ntchito za flip-chip, mapulogalamu, malayisensi, maphikidwe, njira yogwiritsira ntchito substrate, kutsata bwino, ndi kuphatikiza kupanga. Thandizo la nsanja limachepetsa njira; mbiri ya zida imatsimikiza zomwe zilipo.

Chitsanzo choyimira kapena kuwunika njira kungakhale kothandiza ngati pali zida zoyenera, zipangizo, njira zopezera makina ndi njira zovomerezeka. Kuyesa koteroko kungawonetse ngati dongosolo lomwe likuperekedwali likuyenera ntchito yozama yaukadaulo, koma kuthekera kwake kuyenera kukhazikitsidwa kaye kuchokera ku pulojekitiyi ndi zambiri za makina.

KuyambaKapangidwe ka MRSI-705kuwunikanso, funsani gulu laukadaulo kudzera pa imelo kapena WhatsApp ndi miyeso ya zigawo, zinthu, mawonekedwe olowera, substrate, njira yolumikizirana, kulondola kofunikira, zosowa za zida, kuchuluka kwa kupanga ndi zofunikira zowunikira kapena kuphatikiza.

Zambiri za chidebe, zojambula, zithunzi za zigawo, mafayilo a substrate, zithunzi zogwiritsira ntchito ndi zikalata za ndondomeko zitha kulumikizidwa mukatsegula zokambirana. Kugwirizana, kuthekera kosintha, kuchuluka kwa mayeso, kuchuluka kwa ntchito, mtengo ndi kutumiza ziyenera kutsatira kuwunika kwaukadaulo.

Mafunso Omwe Amafunsidwa Kawirikawiri Okhudza Kapangidwe ka MRSI-705

Ndi chidziwitso chiti chomwe chikufunika kuti mukonze MRSI-705?

Yambani ndi miyeso ya zigawo, makulidwe ndi zinthu, mawonekedwe olowera, gawo lapansi, zinthu zomangira, njira yomangira, kufunikira kolondola, zida zogwiritsira ntchito, zosowa zowunikira, kusakaniza kwa zinthu ndi kuchuluka kwa kupanga komwe kukuyembekezeka.

Kodi ndi mitundu iti ya zinthu zomwe MRSI-705 ingagwiritse ntchito?

Chidziwitso chovomerezeka cha nsanjayi chikuphatikizapo wafer, waffle-pack, Gel-Pak ndi malangizo olowera pa tepi. Chothandizira, chothandizira, cholembera ndi zida zonyamula zomwe zikufunika pa polojekitiyi ziyenera kuyang'aniridwa molingana ndi momwe zakonzedwera.

Kodi pick ya MRSI-705 ingafe mwachindunji kuchokera ku wafer?

Kujambula kwa wafer mwachindunji kungakonzedwe ngati chithandizo choyenera cha wafer, zida zotulutsira, zida zojambulira ndi mapu oyenerera kapena ntchito zosankha madontho a inki zilipo.

Kodi kusiyana pakati pa kugawa epoxy ndi kusindikiza kwa epoxy ndi kotani?

Kupereka zinthu kumabweretsa zinthu kudzera mu pampu ndi nozzle, pomwe kusindikiza kumatumiza zinthuzo ndi chida chodziwika bwino. Njira yoyenera imatsatira zinthuzo, mawonekedwe a malo osungira, kuwongolera njira ndi zofunikira pakupanga.

Kodi chofunika ndi chiyani pomanga flip-chip?

Kapangidwe ka flip-chip kangaphatikizepo zida zoyezera die-orientation, masomphenya apansi, zida zoyenera, kulinganiza substrate, maphikidwe a mapulogalamu ndi kuteteza malo ogwirira ntchito a die.

Kodi turret ya zida 12 ndi yofanana ndi ya MRSI-705?

Ayi. Ndi kasinthidwe ka voliyumu yokwera kwambiri komwe mungasankhe. Mtengo wake umadalira kuchuluka kwa zida, ndondomeko ya njira, kapangidwe ka kusintha ndi zoletsa zina za kayendedwe ka zinthu.

Mapeto:Kapangidwe ka MRSI-705 kamayamba ndi chinthu ndi njira osati kuchuluka kwa njira zomwe zilipo. Kulowetsa kwa zigawo, kusamalira wafer ndi kayendedwe ka substrate ziyenera kukonzedwa padera, pomwe njira iliyonse yolumikizira imayambitsa zofunikira zake, zida ndi kuwongolera. Mphamvu, kutalika, mgwirizano ndi kulumikizana ziyenera kuonedwa ngati vuto limodzi lowongolera njira, ndipo zida, mapulogalamu ndi njira yopangira ziyenera kutsatira kusakaniza kwenikweni kwa chinthucho. Makina osankhidwa kwambiri siwoyenera okha; kuyenerera komaliza kumadalira kufananiza pulojekiti yeniyeni yopangira ndi makina omwe akuperekedwa.