Tiknoolajiyada Sony SMT Feeder (Feedr) waxay ku jirtaa boos muhiim ah oo ku saabsan wax soo saarka elektaroonigga ah ee ugu sarreeya, gaar ahaan goobta meelaynta qaybaha yar yar ee saxda ah (sida modules kamaradaha iyo dareemayaasha). Maqaalkani wuxuu si buuxda u falanqeyn doonaa naqshadeynta gaarka ah ee Sony SMT Feeder marka laga eego cabbirrada qaab dhismeedka farsamada, faa'iidooyinka asaasiga ah, iyo xaaladaha codsiga.

1. Qaab dhismeedka farsamada ee Sony SMT Feeder

1.1 Nidaamka wadista: xakamaynta servo jawaab-celinta sare

Sony Feeder wuxuu qaataa dhammaan korantada servo drive. Marka la barbar dhigo feederiyayaasha caadiga ah ee stepper motor, waxa ay leedahay sifooyinka farsamada soo socda:

Saxnaanta meelaynta heerka Nano: servo motor-loop control-loop, saxnaanta talaabada quudinta ± 0.005mm, ku haboon qaybaha yaryar sida 01005 (0.4mm × 0.2mm).

Nidaaminta xawaaraha la qabsiga: si firfircoon u hagaajiso xawaaraha quudinta iyadoo loo eegayo laxanka madaxa balastar si loo yareeyo waqtiga sugitaanka (sida quudiyaha taxanaha SI-E).

1.2 Habka quudinta: naqshadaynta ka-hortagga faragelinta

Habka suunka cadaadiska laba-geesoodka ah:

Shaagagga suunka cadaadiska ee ugu weyn wuxuu hubinayaa horumarka siman ee suunka sidaha, iyo giraangiraha suunka cadaadiska kaaliyaha ayaa ka hortagaya dib u soo noqoshada waxayna ka fogaataa leexashada qaybaha (gaar ahaan suumanka qaadaha khafiifka ah).

Vacuum adsorption silo ( moodooyinka qaar):

Ku hagaaji suunka cadaadis taban si aad u yarayso rogrogmada ka kooban gariirku (oo ku habboon 0.3mm garoonka BGA).

1.3 Maamulka caqliga leh

Aqoonsiga IC tag:

Feida waxa ay haysataa chip-ka kaydinta ku dhex-dhisan si ay u duubto cabbirada qaybaha (sida tirada alaabta, tirada soo hadhay), oo ay si aan kala go 'lahayn ugu xidhaa software-ka mishiinka Sony SMT (sida taxanaha F).

Habka is-ogaanshaha:

La socodka wakhtiga dhabta ah ee xidhashada qalabka iyo culayska mootada, digniinta ugu horaysa ee khaladaadka (sida digniinta digniinta LED ee SI-F Feida).

2. Faa'iidooyinka asaasiga ah iyo isbarbardhigga tartamayaasha

2.1 Saxnimada aad u saraysa: Boqorka meelaynta qaybaha yar yar

Halbeegyada Sony Feediyaha Tartame (Panasonic KXF) Tartame (Fuji IP)

Qaybta ugu yar 01005 (0.2mm×0.1mm) 0201 (0.25mm×0.125mm) 0201

Saxnaanta quudinta ± 0.005mm ± 0.02mm ± 0.02mm

Muuqaalo lagu dabaqi karo Module kamarada, dareemayaasha MEMS Automotive electronics Motherboard-ka macaamiisha elektiroonigga ah

2.2 Naqshadaynta Modular: Khabiir beddelka khadka degdegga ah

Qufulka magnetic: Kaliya waxay qaadataa 1 ilbiriqsi si loo beddelo quudiyaha, taas oo 5 jeer ka dhakhso badan hagaajinta caarada.

Interface Universal: Qudeeyaha isku midka ah wuxuu la jaan qaadayaa jiilal badan oo Sony SI-E, SI-F iyo mashiinada meelaynta kale, hoos u dhigista kharashyada cusboonaysiinta.

2.3 Kalsoonida: La qabsiga deegaanka ee aan boodhka lahayn

Jidka quudinta ee kuxiran: Naqshadaynta daboolka boodhka waxay ka hortagtaa boodhka aqoon-is-weydaarsiga inay wasakheeyaan qaybaha (waafaqsan heerka ISO 14644-1 Heerka 5).

Ikhtiyaarka qalabka dhoobada: Deegaannada daxalka leh (sida wax soo saarka qalabka caafimaadka), nolosha qalabka ayaa la kordhiyey ilaa 800 milyan wareeg.

3. Xaaladaha codsiga caadiga ah

3.1 Elektrooniga macaamiisha

Qaabka kamarada casriga ah:

Saxnaanta ± 0.005mm ee Sony feederku waxay hubisaa ku-koritaanka bilaa-la'aanta ah ee dareemayaasha CMOS (sida khadka wax soo saarka kamarada iPhone).

Qalabka makarafoonka dhegta ee TWS:

Quudinta xasiloon ee 01005 resistors/ capacitors, iyadoo wax-soosaarku uu kordhay ilaa 99.99%.

3.2 Warshadaha-dhamaadka sare

Dareemaha MEMS:

Quudinta xayaysiinta Vacuum waxay ka hortagtaa waxyeelada gariirka inta lagu jiro kor u qaadista qaybaha makaanikada yar yar.

Qalabka lagu geliyo daawada:

Quudinta marsha dhoobada ayaa u adkaysata daxalka jeermiska dila oo ku haboon wax soo saarka PCB-ga wadnaha.

4. Xaddidaadaha farsamada

Qiimaha sare: Qudiyaha korantada ee Servo ayaa 2 ~ 3 jeer ka qaalisan quudiyaha caadiga ah.

Nidaamka deegaanka xiran: kaliya la jaan qaadaya qaar ka mid ah moodooyinka Sony/JUKI, ku habboonaanta qolo saddexaad oo liidata.

5. Isbeddellada horumarka mustaqbalka

quudinta la hagaajiyay ee AI: saadaali meelaynta qayb ka mid ah barashada mashiinka, oo qiyaas quudiyaha wakhtiga dhabta ah (Sony waxay dalbatay shatiyada khuseeya).

Quudiye cagaaran: hoos u dhiga kaarboonka ee warshadaha wax soo saarka elektaroonigga ah ee tijaabada qalabka wax-soo-saarka.

Gabagabo

Feediyaha mashiinka meelaynta chip Sony weli waa halbeeg farsamo oo ku saabsan meelaynta qaybaha yar yar oo leh saxnaanta servo drive iyo naqshadaynta ka hortagga faragelinta. In kasta oo ganacsigeeda lagu daray JUKI, tignoolajiyada aasaasiga ah ee la aqoonsan yahay (sida nidaamka suunka cadaadiska labanlaabka ah) ayaa weli la dabaqayaa. Shuruudaha saxda ah ee aadka u sarreeya (sida moodooyinka indhaha iyo elektiroonigga caafimaadka), quudiyaha Sony wali waa doorasho aan la bedeli karin.