Ukadaulo wa Sony SMT Feeder (Feeedr) umakhala ndi malo ofunikira kwambiri pakupanga zinthu zamagetsi zamagetsi, makamaka pakuyika kwapang'onopang'ono kagawo kakang'ono (monga ma module a kamera ndi masensa). Nkhaniyi isanthula mwatsatanetsatane kapangidwe kapadera ka Sony SMT Feeder kuchokera pamiyeso yamamangidwe aukadaulo, zabwino zake zazikulu, ndi momwe amagwiritsidwira ntchito.

1. Kapangidwe kaukadaulo ka Sony SMT Feeder

1.1 Makina oyendetsa: kuwongolera kwama servo apamwamba

Sony Feeder imatengera ma servo drive amagetsi onse. Poyerekeza ndi ma stepper motor feeders wamba, ili ndi izi mwaukadaulo:

Nano-level positioning kulondola: servo motor shut-loop control, kudyetsa masitepe kulondola kwa ± 0.005mm, oyenera zigawo zazing'ono monga 01005 (0.4mm×0.2mm).

Kuwongolera liwiro losinthira: sinthani mwachangu liwiro lodyetsa molingana ndi kamvekedwe ka mutu wa chigamba kuti muchepetse nthawi yodikirira (monga SI-E series feeder).

1.2 Kudyetsa njira: anti-interference design

Dongosolo la lamba wapawiri:

Gudumu lalikulu la lamba limatsimikizira kupita patsogolo kosalala kwa lamba wonyamulira, ndipo gudumu lothandizira lamba limalepheretsa kubwereranso ndikupewa kupatuka kwa gawo (makamaka lamba woonda wonyamula).

Vacuum adsorption silo (zitsanzo zina):

Konzani lamba ndi kukakamiza koyipa kuti muchepetse kugwedezeka kwagawo komwe kumachitika chifukwa cha kugwedezeka (koyenera ku 0.3mm pitch BGA).

1.3 Kuwongolera mwanzeru

Chizindikiro cha IC:

Feida ali ndi chipangizo chosungiramo chosungiramo kuti alembe magawo azinthu (monga nambala yazinthu, kuchuluka kotsalira), ndipo amalumikizana momasuka ndi pulogalamu yamakina a Sony SMT (monga F mndandanda).

Dongosolo lodzizindikiritsa:

Kuwunika kwenikweni kwa mavalidwe a zida ndi kuchuluka kwa magalimoto, kuchenjeza koyambirira kwa zolakwika (monga ma alarm a LED a SI-F Feida).

2. Ubwino wapakati ndikufanizira ndi omwe akupikisana nawo

2.1 Kulondola kwambiri: King of micro-component placement

Parameters Sony feeder Competitor (Panasonic KXF) Competitor (Fuji IP)

chigawo chochepa 01005 (0.2mm×0.1mm) 0201 (0.25mm×0.125mm) 0201

Kudyetsa molondola ± 0.005mm ± 0.02mm ± 0.02mm

Zomwe zingagwiritsidwe ntchito Module ya kamera, sensa ya MEMS Magalimoto amagetsi a Consumer electronics motherboard

2.2 Mapangidwe amtundu: Katswiri wosintha mizere mwachangu

Kutseka kwa maginito: Zimangotenga sekondi imodzi yokha kuti mulowe m'malo mwa chodyetsa, chomwe chimathamanga kasanu kuposa kukonza zomangira zachikhalidwe.

Mawonekedwe a Universal: Chodyetsa chomwecho chimagwirizana ndi mibadwo ingapo ya Sony SI-E, SI-F ndi makina ena oyika, kuchepetsa ndalama zokwezera.

2.3 Kudalirika: Kusintha kwamalo opanda fumbi

Njira yodyetsera yotsekeredwa: Kapangidwe ka chivundikiro cha fumbi kumalepheretsa fumbi la msonkhano kuti lisaipitse zinthu (zogwirizana ndi ISO 14644-1 Class 5 standard).

Njira ya zida za Ceramic: Pamalo owononga (monga kupanga zida zamankhwala), moyo wa zida umakulitsidwa mpaka 800 miliyoni.

3. Zochitika zofananira ndikugwiritsa ntchito

3.1 Consumer electronics

Module ya kamera ya Smartphone:

Kulondola kwa Sony feeder's ± 0.005mm kumatsimikizira kuyika kwa masensa a CMOS (monga mzere wopanga kamera ya iPhone).

TWS maikolofoni m'makutu:

Kudyetsa kokhazikika kwa 01005 resistors/capacitors, zokolola zawonjezeka kufika 99.99%.

3.2 Makampani apamwamba kwambiri

Sensor ya MEMS:

Vacuum adsorption feeder imalepheretsa kuwonongeka kwa vibration panthawi yokweza zida za micro-electromechanical.

Zipangizo zachipatala:

Ceramic gear feeder imalimbana ndi dzimbiri zopha tizilombo ndipo ndiyoyenera kupanga pacemaker PCB.

4. Zolephera zaukadaulo

Mtengo wokwera: Chodyera chamagetsi cha Servo ndichokwera mtengo kuwirikiza kawiri kuposa chodyera wamba.

Zachilengedwe zotsekedwa: zimangogwirizana ndi mitundu ina ya Sony/JUKI, kusagwirizana ndi gulu lachitatu.

5. Zochitika zachitukuko chamtsogolo

Kudyetsa kokometsedwa kwa AI: neneratu za kukhazikitsidwa kwa gawo pophunzira pamakina, ndikuwongolera chodyetsa munthawi yeniyeni (Sony yafunsira ma patent oyenera).

Green feeder: chepetsani kuchuluka kwa kaboni pamakampani opanga zamagetsi poyesa magiya owonongeka.

Mapeto

Sony's chip placement machine feeder akadali chizindikiro chaukadaulo pantchito yoyika magawo ang'onoang'ono ndi kulondola kwa servo drive yake komanso kapangidwe kake kotsutsana ndi kusokoneza. Ngakhale kuti bizinesi yake yaphatikizidwa mu JUKI, matekinoloje ake ovomerezeka (monga makina osindikizira awiri) akugwiritsidwabe ntchito. Pazofunikira zolondola kwambiri (monga ma module owoneka bwino ndi zamagetsi zamagetsi), Sony's feeder akadali chisankho chosasinthika.