Tekinologiya wa Sony SMT Feeder (Feeedr) akwata ekifo kikulu mu mulimu gw’okukola ebyuma eby’omulembe naddala mu kisaawe ky’okuteeka ebitundu ebitonotono mu ngeri entuufu (nga modulo za kkamera ne sensa). Ekiwandiiko kino kijja kwekenneenya mu bujjuvu dizayini ey’enjawulo eya Sony SMT Feeder okuva mu bipimo by’enzimba ey’ekikugu, ebirungi ebikulu, n’embeera z’okukozesa.

1. Enzimba y’ebyekikugu eya Sony SMT Feeder

1.1 Enkola y’okuvuga: okufuga servo okw’okuddamu okw’amaanyi

Sony Feeder yeettanira servo drive ey’amasannyalaze gonna. Bw’ogeraageranya ne stepper motor feeder eza bulijjo, erina ebintu bino wammanga eby’ekikugu:

Nano-level positioning obutuufu: servo motor closed-loop control, okuliisa omutendera obutuufu bwa ±0.005mm, esaanira micro-components nga 01005 (0.4mm × 0.2mm).

Adaptive speed regulation: dynamically okutereeza sipiidi y’okuliisa okusinziira ku rhythm y’omutwe gwa patch okukendeeza ku budde bw’okulinda (nga SI-E series feeder).

1.2 Enkola y’okuliisa: enteekateeka y’okulwanyisa okuyingirira

Enkola y’omusipi gwa puleesa bbiri:

Namuziga y’omusipi gwa puleesa omukulu ekakasa nti omusipi ogusitula gugenda mu maaso bulungi, ate nnamuziga y’omusipi gwa puleesa omuyambi eziyiza okuddamu okuddamu n’okwewala okukyama kw’ebitundu (naddala ku misipi emigonvu egy’okusitula).

Silo y’okusikiriza (vacuum adsorption silo) (ebimu ku bikozesebwa):

Teekateeka omusipi nga okozesa puleesa ya negativu okukendeeza ku kufuumuuka kw’ebitundu okuva ku kukankana (okukozesebwa ku 0.3mm pitch BGA).

1.3 Enzirukanya y’emirimu mu ngeri ey’amagezi

Okuzuula tag ya IC:

Feida erina chip y’okutereka ezimbiddwamu okuwandiika parameters z’ebitundu (nga material number, remaining quantity), era ekwatagana bulungi ne Sony SMT machine software (nga F series).

Enkola y’okwezuula:

Okulondoola mu kiseera ekituufu okwambala kwa ggiya n’omugugu gwa mmotoka, okulabula nga bukyali ku nsobi (nga LED alarm prompts ya SI-F Feida).

2. Ebirungi ebikulu n’okugeraageranya n’abavuganya

2.1 Ultra-high precision: Kabaka w’okuteeka ebitundu ebitonotono

Parameters Sony feeder Omuvuganya (Panasonic KXF) Omuvuganya (Fuji IP)

Ekitundu ekitono ennyo 01005 (0.2mm×0.1mm) 0201 (0.25mm×0.125mm) 0201

Obutuufu bw’okuliisa ±0.005mm ±0.02mm ±0.02mm

Ensonga ezikozesebwa Module ya kamera, sensa ya MEMS Ebyuma by’emmotoka ebikozesebwa mu byuma bikalimagezi motherboard

2.2 Dizayini ya modulo: Omukugu mu kukyusa layini mu bwangu

Magnetic locking: Kitwala sikonda emu yokka okukyusa feeder, nga eno esinga emirundi 5 okusinga screw fixing ey’ekinnansi.

Universal interface: Feder y’emu ekwatagana n’emilembe mingi egya Sony SI-E, SI-F n’ebyuma ebirala ebiteeka, ekikendeeza ku ssente z’okulongoosa.

2.3 Obwesigwa: Okukyusa embeera y’obutonde obutaliimu nfuufu

Ekkubo ly’okuliisa eriggaddwa: Enteekateeka y’ekibikka enfuufu eremesa enfuufu y’omusomo okufuula ebitundu ebicaafu (etuukana n’omutindo gwa ISO 14644-1 Class 5).

Enkola ya ggiya ya keramiki: Ku mbeera ezikosa (nga okukola ebyuma eby’obujjanjabi), obulamu bwa ggiya bwongerwako okutuuka ku cycle obukadde 800.

3. Ensonga eza bulijjo ez’okukozesa

3.1 Ebyuma ebikozesebwa mu byuma bikalimagezi

Module ya kkamera y’essimu ez’amaanyi:

Sony feeder's ±0.005mm accuracy ekakasa okuteekebwako offset-free kwa CMOS sensors (nga iPhone camera production line).

Ebitundu ebitonotono ebikwata ku matu ga TWS:

Okuliisa okunywevu okwa resistors/capacitors 01005, nga amakungula geeyongedde okutuuka ku 99.99%.

3.2 Amakolero ag’omulembe

Sensulo ya MEMS:

Vacuum adsorption feeder eziyiza okukankana okwonooneka nga bateeka ebitundu bya micro-electromechanical.

Ebyuma ebiteekebwa mu mubiri mu by’obujjanjabi:

Ceramic gear feeder egumira okukulukuta kw’eddagala eritta obuwuka era esaanira okukola PCB ya pacemaker.

4. Obuzibu mu by’ekikugu

Omuwendo omunene: Servo amasannyalaze feeder ya bbeeyi emirundi 2 ~ 3 okusinga feeder eya bulijjo.

Enkola y’obutonde enzigale: ekwatagana n’ebika bya Sony/JUKI ebimu byokka, ekwatagana obubi ey’abantu ab’okusatu.

5. Emitendera gy’enkulaakulana mu biseera eby’omu maaso

AI optimized feeding: lagula component placement offset okuyita mu machine learning, era calibrate feeder mu kiseera ekituufu (Sony esabye patents ezikwatagana).

Green feeder: okukendeeza ku kaboni agwa mu makolero agakola ebyuma mu kugezesa ggiya z’ebintu ebivunda.

Mu bufunzi

Sony’s chip placement machine feeder ekyali kipiimo kya tekinologiya mu kisaawe ky’okuteeka micro-component n’obutuufu bwayo obwa servo drive ne dizayini yaayo eziyiza okuyingirira. Wadde nga bizinensi yaayo eyingiziddwa mu JUKI, tekinologiya waayo omukulu alina patent (nga enkola ya double pressure belt system) ekyakozesebwa. Ku byetaago bya ultra-high precision (nga optical modules ne medical electronics), feeder ya Sony ekyali choice etayinza kukyusibwa.