ASM E BY SIPLACE CP12 ekyuma ekiteeka smt

Nga core model ya E series, ASM SIPLACE CP12 ye kyuma ekikekkereza modular placement machine eyakolebwa okukola high-mix, small ne medium-volume production. Olw’okuba nti ekendeeza ku nsimbi n’okukyukakyuka okulungi ennyo, ekwata ekifo ekikulu ku katale mu by’amasannyalaze ebikozesebwa, ebyuma by’emmotoka, okufuga amakolero n’ebirala, era naddala esaanira:

Kkampuni entonotono n’eza wakati eza EMS

Ebifo ebikola R&D ne layini z’okufulumya okugezesa

Layini z’okufulumya ez’enjawulo ezikyukakyuka amangu

II. Core specifications ne parameters ez’ekikugu

Ebiraga eby’ekikugu CP12 ebipimo ebikwata ku nsonga eno mu bujjuvu

Sipiidi y’okuteeka mu ndowooza 12,000-18,000 CPH (okusinziira ku nsengeka)

Obutuufu bw’okuteeka ±40μm @3σ (buwagira ebitundu 0603)

Ebitundu okulongoosa range 0603 ~ 30mm × 30mm

Obusobozi bw’okuliisa Okutuuka ku 60 (8mm tape)

Obunene bwa substrate 50mm × 50mm ~ 350mm × 300mm

Enkola y’okulaba kkamera ya 1MP HD + ettaala y’empeta etali ya kukyukakyuka

Enkola y'okufuga SIPLACE Pro basic version

Amaanyi ageetaagisa Single-phase AC 220V/2.5kVA

III. Obuyiiya bwa tekinologiya obukulu n’enkola y’emirimu

1. Enkola ey’okuteeka ebintu mu ngeri ey’amagezi

Tekinologiya wa nozzle ekyukakyuka: atereeza puleesa y’obuziba (20-80kPa) mu ngeri ey’otoma okukakasa nti ebitundu ebirina enkula ey’enjawulo bikwata bulungi okuva ku 0603 okutuuka ku LED

Ensonga ssatu PCB positioning: ebyuma clamping + vacuum adsorption emirundi ebiri fixation, okuteeka obutuufu ±0.1mm

2. Entambula y’okukola ku kulaba

Okutegeera ebitundu: Kkamera ya 1MP ekwata ebifaananyi

Okuggya ebifaananyi: kubala ensengekera z’omu makkati okuyita mu nkola ya SIPLACE Vision

Okuliyirira okw’amaanyi: okutereeza mu kiseera ekituufu eky’okukyama kw’ekifo mu kiseera ky’okuteekebwa

3. Enkola y’okufuga entambula

Servo drive + ball screw: okutuuka ku X / Y ekisiki positioning obutuufu ±5μm

Modular Z axis: 6 emitwe gy’okuteeka egyafugibwa mu ngeri eyetongodde, nga giwagira enkola ya parallel

Eky’okuna, enkizo mukaaga enkulu mu kuvuganya

Eby’enfuna ate nga bikola bulungi

Omuwendo gw’okugula ebyuma gukendedde ebitundu 30% vs Models of the same level

Amasoboza agakozesebwa <3kW/h, nga gano ge gasinga obutono mu kukola emirimu mu mulimu guno

Okukyukakyuka okuyitiridde

Okumaliriza okukyusa model mu bujjuvu mu ddakiika 15

Wagira enkola eziwera ez’okuliisa nga tray, tube ne belt

Okuddaabiriza mu ngeri ey’amagezi

Enkola y’okwezuula esobola okulagula ebitundu 85% ku nsobi ezitera okubaawo

Modular design efuula okukyusa ebitundu ebikulu

Entebenkevu era eyeesigika

MTBF>essaawa 8,000

Ebitundu ebikulu bikozesa ebitundu ebiyingizibwa mu ggwanga okuva e Japan ne Germany

Obumanyirivu obwangu okukozesa

Okukola pulogulaamu eziragirwa mu bifaananyi

Okuwagira okulondoola essimu okuva ewala

Green ate nga tezikuuma butonde

Oluyoogaano <65dB

Etuukana n’omutindo gwa RoHS2.0

V. Ensonga eza bulijjo ez’okukozesa

Smart home: Okuteeka modulo ya Wi-Fi (ebitundu 0603)

Ebyuma ebikozesebwa mu mmotoka: ECU control board (SOIC-8 package)

Okufuga amakolero: PLC module (LED + ekiyungo ekitabuddwa okuteekebwa)

Ebikozesebwa mu by’obujjanjabi: Omulondozi ekwatibwako (0402 precision resistor)

VI. Enteekateeka y’okuddaabiriza enzirukanya y’obulamu mu bujjuvu

1. Ebikwata ku ndabirira ya buli lunaku

Emirimu gya buli lunaku:

Okuyonja entuuyo mu ngeri ey’amaloboozi amangi (40kHz/5min) .

Okuzuula empewo (omuwendo ogw’omutindo ≥65kPa) .

Okwoza eggaali y’omukka elungamya (siimuula ne IPA99%) .

Obudde bw'emirimu egibadde:

Okusiiga amafuta mu ggiya y’emmere (Molykote HP-300) .

Okupima lenzi ya kamera (nga tukozesa USAF1951 standard plate)

2. Olukalala lwa sipeeya ebikulu

Ekika kya sipeeya Enzirukanya y’okukyusaamu Okwegendereza

Okukuŋŋaanya entuuyo emyezi 3-6 Yawula wakati w’ebika eby’enjawulo ebya 0603/0805

Vacuum generator emyezi 12 Kebera oba diaphragm emenyese

Omusipi oguliisa emyezi 6 Okusika omuguwa kulina okukuumibwa ku 5±0.2N

Servo motor encoder emyezi 24 Okukola Anti-static

3. Emmeeza y’enzirukanya y’okupima

Ekintu Ekikozesebwa mu Nzirukanya y’Ebintu

Okupima enkola y’okulaba omwezi 1 Standard calibration plate (nga mw’otwalidde ne 0402 pattern) .

Okuteeka puleesa y’omutwe okupima emyezi 3 Digital pressure gauge (0-10N) .

Track parallelism calibration emyezi 6 Ekintu ekikwatagana ne layisi

VII. Obulagirizi obw’obuziba obw’okuzuula ensobi n’okuddaabiriza

1. Okwekenenya emiti gy’ensobi egya bulijjo

Ekintu ekirabika ensobi: okukyusakyusa mu kuteekebwa buli luvannyuma lwa kiseera

Ebiyinza okuvaako ensonga eno:

Okwambala ebitundu by’ebyuma ebitambuza (probability 35%) .

Servo motor encoder obutali bwa bulijjo (okusobola 25%) .

Essira ly’enkola y’okulaba si ntuufu (okusobola 20%) .

Abalala (20%) .

Enkola y’okuzuula obulwadde:

Kebera X/Y axis backlash (omutindo <0.02mm) .

Kuŋŋaanya servo motor current waveform

Kola okugezesebwa kwa MTF okulabika

2. Enkwata y’ensobi ttaano eza bulijjo

Ensobi 1: Alamu ya E917 (obutabeera bwa bulijjo mu vacuum) .

Emitendera gy’okukwata:

Kebera okusiba payipu ya vacuum (omuwendo gw’okukulukuta <0.5kPa/min)

Gezesa obudde bw’okuddamu kwa vvaalu ya solenoid (omutindo ≤50ms)

Sensulo y’omukka omuyonjo (IPA wiping) .

Ensobi 2: Okufiirwa omutendera gw’omuliisa

Ekikolo ekivaako kino:

Okusika omusipi okutamala (okubala ebitundu 62%) .

Stepper driver okulemererwa (okubala ebitundu 28%) .

Okugonjoola:

Koodi y’okuddaabiriza

1. Teekateeka okusika kw’omusipi ku 5N

2. Pima akasannyalazo akafuluma mu ddereeva (1.2A±0.1) .

3. Kyuusa ggiya y’okuliisa eyambala

Ensobi 3: Okutegeera ebifaananyi kulemereddwa

Enteekateeka y’okulongoosa:

Okuteekawo parameter y’okutaasa:

Amaanyi g’ekitangaala eky’omu maaso: 70-80%

Enkoona y’ekitangaala eky’ebbali: 45°

Obudde bw’okubikkulwa: 200-300μs

Ensobi 4: Alamu y’okutikka okusukkiridde okwa Z-axis

Ebikolwa eby’okuziyiza:

Kebera giriisi ya sikulaapu y’omusulo buli mwezi (Klüberplex BEM 41-132)

Okulongoosa omuwendo gw’okuliyirira obuwanvu bw’okuteekebwa buli luvannyuma lwa myezi esatu

Ensobi 5: Okutaataaganyizibwa kw’empuliziganya y’enkola

Okugonjoola ebizibu mu bwangu:

Kebera oxidation y’ensengekera ya RJ45

Gezesa okusirika kw’omukutu (kulina okuba <2ms) .

Ddamu oteekemu ddereeva wa SIPLACE Pro

VIII. Enkulaakulana ya tekinologiya n’ekkubo ly’okulongoosa

1. Enkola z’okulongoosa Hardware

Vision system upgrade package: 1MP→5MP camera (yongera ku muwendo gw’okutegeera ne 30%)

Enkola y’omutwe ey’amaanyi: CP12→CP12H (sipiidi eyongezeddwa okutuuka ku 25k CPH)

2. Ekkubo ly’okulongoosa pulogulaamu za kompyuta

Enkyusa enkulu → Enkyusa ey’omulembe:

Yayongeddeko omulimu gw’okukoppa ogwa 3D

Okuwagira AI okusuula ebintu okwekenneenya

3. Enteekateeka y’okugatta layini z’okufulumya

Ensengeka ku mutimbagano:

CP12 + DEK Horizon printer → kola layini y’okufulumya mini

(Obusobozi bw’okufulumya bweyongedde ebitundu 40%, ekifo wansi ne kikendeera ebitundu 25%)

IX. Obuwagizi bw’okusalawo ku kugula ebintu

1. Okwekenenya omuwendo n’emigaso

Pulojekiti CP12 Ekintu ekivuganya A Okugeraageranya enkizo

Okuteeka obubonero bumu kugula ¥0.003 ¥0.005 40% wansi

Obudde bw'okukyusa layini 15min 30min 50% faster

Omugerageranyo gw’amaanyi agakozesebwa 1.2kW/h 2.5kW/h Amasoboza agakekkereza ebitundu 52%

2. Ebiteeso ku kulonda

Ensengeka esengekeddwa:

Basic version: esaanira abakozesa abalina embalirira entono (nga ¥850,000)

Enkyusa ey’omulembe: esengekeddwa eri bakasitoma b’ebyuma by’emmotoka (nga obukadde bwa ¥1.2)

X. Mu bufunze n’Endowooza

ASM SIPLACE CP12 eddaamu okunnyonnyola omutindo gw’omuwendo gw’ebyuma ebiteeka eby’enfuna okuyita mu dizayini ya modulo n’enkola ey’okuddaabiriza ey’amagezi. Okufulumya kwayo okunywevu okwa 12k CPH n’obutuufu bwa ±40μm bikendeeza nnyo ku nsaasaanya y’okufulumya ate nga bikakasa omutindo. Olw’okutongoza ekyuma kya ASM ekya CP12 Smart Edition (nga kiriko omulimu gw’okukebera omutindo gwa AI ogugatta), omuze guno gugenda kwongera okukulembera obuyiiya bwa tekinologiya obw’ebyuma ebiteekebwa ku mutindo oguyingira.