Siemens SIPLACE X4 (SX4 mwachidule) ndi makina opangira makina othamanga kwambiri omwe adayambitsidwa ndi Siemens Electronic Assembly Systems (tsopano ili pansi pa ASM Assembly Systems). Zimakhala zolondola kwambiri, kusinthasintha kwakukulu komanso zokolola zambiri, ndipo ndizoyenera minda yopangira zamagetsi yapakatikati mpaka yapamwamba monga mauthenga, zamagetsi zamagalimoto, zipangizo zamankhwala, ndi zina zotero.
2. Ubwino waukulu
Kuthamanga kwambiri komanso kulondola kwambiri
Kuthamanga kwachidziwitso kukhoza kufika> 100,000 CPH (malingana ndi kasinthidwe).
Kubwereza kulondola kumafika ±25μm @3σ, kuthandizira zigawo zazing'ono monga 01005 ndi 0.3mm pitch QFN.
Mapangidwe amtundu
Mitu yamikono yambiri komanso yoyika zinthu zambiri imatha kusinthidwa mosavuta kuti ithandizire kupanga zosakanikirana zamagulu owoneka bwino komanso kuyika kothamanga kwambiri.
Wanzeru calibration dongosolo
Zokhala ndi Masomphenya a On-the-fly, kukonza malo enieni panthawi yoyika kumachepetsa nthawi yopuma.
Kugwirizana kwamphamvu
Imathandizira magawo osiyanasiyana kuchokera ku 0201 mpaka zolumikizira zazikulu, zotchingira zotchingira, ndi zina zambiri, ndipo imatha kukulitsa ntchito yawafa (Die Bonder).
Kuphatikiza kwa digito
Imathandizira ASM OMS (mapulogalamu oyendetsa bwino) ndi mawonekedwe a Viwanda 4.0 kuti akwaniritse kutsata ndi kusanthula kwa data.
III. Mfundo zazikuluzikulu
Kuyika mutu luso
Mutu woyika mozungulira (monga mutu wa SpeedStar) kapena mutu wolondola kwambiri kuti ukwaniritse zofunikira zosiyanasiyana.
wokzamgwiriumba
Imathandizira chodyera chanjira ziwiri (Dual Lane Feeder), kusintha kwazinthu popanda kuyimitsa makina, kukonza bwino.
Masomphenya dongosolo
Kamera yapamwamba kwambiri (monga 12MP) yophatikizidwa ndi kuwala kwamitundu yambiri, imazindikiritsa molondola zigawo zovuta (monga BGA, PoP).
Kuyika kosinthika
Ukadaulo wowongolera kukakamiza (Z-axis force control) kuti mupewe kuwonongeka kwa zigawo kapena kuzizira kozizira.
4. Mafotokozedwe Aakulu
Zinthu Parameters
Liwiro loyika Kufikira 100,000+ CPH (malingana ndi kasinthidwe)
Kuyika bwino ±25μm @3σ
chigawo osiyanasiyana 01005 ~ 150mm × 150mm
Chiwerengero cha ma feeders Support mpaka 200+ (8mm tepi)
Kukula kwa gawo lapansi 50mm × 50mm ~ 510mm × 460mm
Pulogalamu yamapulogalamu SIPLACE Pro/ASM OMS
5. Zolakwika zofala ndi malingaliro osamalira
1. Kuyika kuchotsera
Zomwe zingatheke:
Kupatuka kowoneka bwino;
Kuvala kwa nozzles kapena kuipitsidwa;
Cholakwika chokhazikitsa magawo (monga makulidwe, kukula).
Njira zothetsera:
Sambani mandala a kamera ndi nozzle;
Sinthani mawonekedwe azithunzi (pogwiritsa ntchito bolodi yoyeserera);
Yang'anani magawo a laibulale yachigawo ndikusintha makonzedwe oyika.
2. Kuponya kwakukulu
Zomwe zingatheke:
Kusakwanira vacuum pa nozzle (kutsekeka kapena kutayikira);
Kutsika kwachilendo kwa feeder;
Kulephera kuzindikira kwagawo (kuwunikira kapena vuto loyang'ana).
Njira zothetsera:
Yang'anani mzere wa vacuum ndi fyuluta;
Kuyeretsa kapena kusintha nozzle;
Sinthani malo odyetserako zida;
Konzani zowunikira zowunikira.
3. Alamu yamakina (kulephera kwa servo drive)
Zomwe zingatheke:
Kuchuluka kwa injini kapena kulephera kwa encoder;
Kusintha kwamphamvu;
Kuthamanga kwamakina.
Njira zothetsera:
Yambitsaninso dongosolo ndikuwona alamu (monga E-stop kapena Axis Error);
Yang'anani mafuta a njanji yowongolera ndi zomangira zotsogolera;
Yezerani mphamvu ya servo drive.
4. Wodyetsa samadyetsa
Zomwe zingatheke:
Tepiyo yakamira kapena kugwedezeka kwa reel sikwachilendo;
Sensa ndi yakuda;
Kusalumikizana bwino kwamagetsi.
Njira zothetsera:
Kokani tepiyo pamanja kuti muchotse kupanikizana;
Sambani kachipangizo ka feeder;
Lumikizaninso mzere wa chizindikiro.
VI. Malangizo Osamalira
Kukonza tsiku ndi tsiku:
Tsukani nozzle ndi mandala a kamera tsiku lililonse;
Nthawi zonse muzipaka kalozera ndi zitsulo zotsogolera.
Kusintha kwanthawi:
Chitani machitidwe owonera ndikuyika mutu molunjika mwezi uliwonse.
Kasamalidwe ka zigawo:
Zida zovala zokhazikika: nozzle, vacuum filter, zowonjezera zowonjezera.
VII. Chidule
Siemens SX4 ndi yoyenera kusakanikirana kwakukulu, malo opangira mphamvu zambiri ndi mapangidwe ake, kuyika kwapamwamba komanso kuyang'anira mwanzeru. Pakukonza, ndikofunikira kuyang'ana kwambiri pakukonza zodzitetezera ndikupeza zovuta mwachangu kuphatikiza ma code olakwika ndi zipika zamakina. Pazovuta zovuta (monga zovuta zamakina a servo), tikulimbikitsidwa kulumikizana ndi othandizira aukadaulo a ASM kapena opereka chithandizo ovomerezeka.
Ngati mukufuna bukhu lachindunji kapena kumasulira kwa code yolakwika, mutha kulozera ku SIPLACE X4 Service Manual kapena kupeza chithandizo kudzera pachida chowunikira chakutali cha ASM.