SAKI smt 2D aoi imashini igenzura imashini BF-10D

SAKI BF-10D ni ibikoresho byo mu rwego rwo hejuru 2D byifashishwa mu kugenzura optique (AOI) byatangijwe na SAKI yo mu Buyapani, bigenewe PCB ya ultra-precision PCB (nka IC substrate, FPC, ikibaho cyinshi cya HDI). Ibyingenzi byingenzi ni 10μm yo gutahura hamwe na sisitemu nyinshi ikorana na sisitemu yo kumurika, irashobora guhangana ningorabahizi zikenewe zo kumenya ibice bikenerwa na mikoro (nka 01005, 008004) hamwe n’ibicuruzwa bigurishwa cyane.

2. Ihame ry'akazi

2.1 Sisitemu yo gufata amashusho neza

Umucyo Mucyo (umurima urabagirana) tekinoroji yumucyo mwinshi:

Kwemeza 8-icyerekezo cya porogaramu ya LED array (umutuku / icyatsi / ubururu / umweru / infragre ikomatanya), ukoresheje ibimenyetso biranga uburebure butandukanye bwumurabyo uturuka kumucyo, byongera itandukaniro riri hagati yabagurisha hamwe na substrate.

Igishushanyo mbonera cya Coaxial optique: kuvanaho urumuri rwumucyo no kwemeza ishusho ihamye.

Kamera yohanze cyane ya scan kamera:

Hamwe na 10μm / pigiseli kamera-yinganda-yinganda (itabishaka 5μm / pigiseli), scan imwe ikubiyemo umurima munini wo kureba (FOV), urebye neza kandi neza.

2.2

Inzego eshatu zerekana algorithm:

Guhuza geometrike: Gereranya gutandukana kwimiterere yibigize hamwe na kontour hamwe nicyitegererezo gisanzwe (nka offset no kuzunguruka).

Isesengura rya Graycale: Menya ingingo zigurisha zikonje, imipira yabagurisha, ibiraro, nibindi binyuze mumucyo wo gukwirakwiza ingingo zigurisha.

Ibyiciro bya AI: Itondekanya neza rishingiye ku myigire yimbitse (nko gutandukanya umupira wa BGA ugurisha umupira no kwiheba bisanzwe).

3. Igishushanyo mbonera

3.1 Imiterere ya mashini

Marble base + moteri y'umurongo:

Zeru yubushyuhe bwa zeru kugirango tumenye neza igihe kirekire (kugabanuka kwubushyuhe <± 2μm / ℃).

Imodoka itwara umurongo, umuvuduko wo gusikana urashobora kugera kuri 500mm / s, kandi umwanya uhagaze neza ni ± 3μm.

Inteko yumucyo uteganijwe:

Gushyigikira gusimbuza byihuse modul ya LED kugirango ihuze nabacuruzi batandukanye (nka SAC305 idafite isuku isaba infrared infashanyo yo gutahura).

3.2 Ibice byingenzi

Ibigize Ibisobanuro Imikorere

Kamera nyamukuru 10μm / pigiseli CMOS umurongo utondekanya (12k pigiseli) Kugura neza-neza

Kamera ifasha 20μm / pigiseli kwisi yose ya shutter array Shakisha vuba ikimenyetso

Umucyo utanga urumuri 16-umuyoboro wigenga PWM uhindura Igenzura ryimikorere yumucyo / inguni

4. Imikorere ya software

4.1 Igikorwa cyo gutahura

Kugaragaza ingingo yagurishijwe:

Ingingo yo kugurisha ya SMT: Menya ubusa BGA (igipimo cyo gutahura> 99%), QFN yo kugurisha kuruhande hamwe na tin nkeya.

Binyuze mu mwobo wo kugurisha: Isesengura ryigipimo cyamabati (shyigikira uburyo bwa X-ray data fusion option).

Kumenya ibice:

01005 yibigize imva, impande zinyuranye, polarite ihindagurika.

Umuhuza pin coplanarity (kwigana uburebure ukoresheje ishusho ya 2D).

4.2 Ubufasha bwubwenge

Ihuza rya SPI: Mu buryo bwikora guhuza ibicuruzwa byacapishijwe amakuru yo gucapa no guhanura inenge zishobora kubaho (nka paste idahagije yo kugurisha iganisha ku kugurisha imbeho).

Isomero rya NG ibyiciro: urwego rwinenge (Critical / Major / Minor), rwahujwe nuburinganire butandukanye bwabakiriya.

5. Ibipimo by'imikorere

Icyiciro Ibipimo

Ingano ya PCB Ntarengwa 50mm × 50mm, ntarengwa 600mm × 500mm (yaguka)

Umuvuduko wo gutahura 0.15 ~ 0.3 amasegonda / gutahura (ukurikije ibintu bigoye)

Ibice byibuze 008004 (0.25mm × 0.125mm)

Itumanaho protocole SECS / GEM, OPC UA, Modbus TCP

Amashanyarazi asabwa AC 200V ± 10%, 50 / 60Hz, gukoresha ingufu ≤2kW

6. Gusaba inganda

6.1

IC substrate: Kumenya kole yumuringa usigaranye hamwe niterambere ridakabije rya micro-pitch (≤50μm).

Inzira zoroshye (FPC): Gucuruza ibicuruzwa ahantu hagoramye (byafashwe numucyo utanga impande nyinshi).

Ibyuma bya elegitoroniki yimodoka: Ikizamini cyizewe cyujuje ubuziranenge bwa AEC-Q100 (nkibicuruzwa byo hejuru yubushyuhe bwo hejuru).

6.2 Imanza zabakiriya

Uruganda rukomeye rwa semiconductor: rukoreshwa mugutahura inenge ya 2.5D ipakira, hamwe nigipimo cyibinyoma cya <0.05%.

Abayobozi bambere bakora terefone zigendanwa: Folding ecran yububiko bwa FPC gutahura, gusimbuza umwimerere wa 3D AOI kugirango ugabanye ibiciro 30%.

7. Ibyiza byo guhatanira

Precision ihonyora urwego rumwe: 10μm ikemura iyobora isoko rusange ibikoresho 20mm (nka Omron VT-S730).

Inkomoko yumucyo uhindagurika: Guhuza byinshi-bikemura bikemura ikibazo cyo guhuza ibintu byinshi byerekana / bigurisha matte.

Fungura API: Shigikira abakiriya iterambere ryisumbuye hamwe na logique yihariye.

8. Kugereranya ingingo zo kuzamura BF-TristarⅡ

Ibiranga BF-10D BF-TristarⅡ

Umwanzuro 10 mm (utabishaka 5μm) 10 mm

Ibice byibuze 008004 01005

Umuyoboro utanga umuyoboro 16 imiyoboro ishobora gutegurwa imiyoboro 8 ikosowe

Imigaragarire yamakuru OPC UA (Inganda 4.0 ihuza) SECS / GEM

9. Incamake

SAKI BF-10D yahindutse igipimo cyibikoresho 2D AOI mubijyanye na PCB yo mu rwego rwo hejuru hamwe no gupakira semiconductor hamwe na "ultra-precision optics + imikoranire myinshi-ikorana na AI ifunze loop" ikorana buhanga, cyane cyane ikwiranye ninganda zateye imbere zikurikirana inenge zeru ppm.