I-ASM E NGESIPLACE CP12 smt umatshini wokubeka

Njengomzekelo ophambili we-E series, i-ASM SIPLACE CP12 ngumatshini wokubeka imodyuli yezoqoqosho eyenzelwe ukuxuba okuphezulu, ukuveliswa kwemveliso encinci kunye nephakathi. Ngokusebenza kwayo kakuhle kweendleko kunye nokuguquguquka okugqwesileyo, ikwindawo ebalulekileyo yentengiso kwimimandla yombane wabathengi, i-elektroniki yemoto, ulawulo lwemizi-mveliso, njl., kwaye ilungele ngakumbi:

Iinkampani ze-EMS ezincinci kunye neziphakathi

Amaziko e-R&D kunye nemigca yemveliso yokulinga

Iintlobo ezininzi zokutshintsha ngokukhawuleza imigca yemveliso

II. Iimpawu eziphambili kunye neeparitha zobugcisa

Iimpawu zobuchwephesha CP12 iiparamitha ezineenkcukacha

Isantya sokubekwa kwethiyori 12,000-18,000 CPH (kuxhomekeke kuqwalaselo)

Ukuchaneka kokubekwa ±40μm @3σ (ixhasa 0603 amacandelo)

Uluhlu lokucwangcisa icandelo 0603 ~ 30mm×30mm

Umthamo we feeder Ukuya kuthi ga kwi 60 (8mm tape)

Ubungakanani beSubstrate 50mm×50mm~350mm×300mm

Inkqubo yombono we-1MP ikhamera ye-HD + isibane esisisigxina sokukhanya

Inkqubo yolawulo SIPLACE inguqulelo esisiseko yePro

Imfuno yamandla Isigaba esinye AC 220V/2.5kVA

III. Utshintsho lwetekhnoloji engundoqo kunye nomgaqo wokusebenza

1. Inkqubo yokubeka ehlakaniphile

Itekhnoloji ye-nozzle eguquguqukayo: ilungelelanisa ngokuzenzekelayo uxinzelelo lwe-vacuum (20-80kPa) ukuqinisekisa ukupakishwa okuzinzileyo kwezinto ezinokwakheka okukhethekileyo ukusuka ku-0603 ukuya kwi-LED.

Indawo ye-PCB enamanqaku amathathu: i-clamping yomatshini + i-vacuum adsorption yokulungiswa kabini, ukuchaneka kwendawo ± 0.1mm

2. Ukuqukuqela okubonakalayo

Ukuqatshelwa kwecandelo: Ikhamera ye-1MP ithatha imifanekiso

Utsalo lophawu: ubala ulungelelwaniso lweziko nge-SIPLACE Vision algorithm

Imbuyekezo eguqukayo: ulungiso lwexesha lokwenyani lokutenxa kwindawo ngexesha lokubekwa

3. Inkqubo yokulawula intshukumo

I-Servo drive + isikrufu sebhola: ukuphumeza ukuchaneka kokuma kwe-axis ye-X/Y ± 5μm

I-axis ye-Modular Z: Iintloko ze-6 ezizimeleyo ezilawulwa ngokuzimeleyo, ezixhasa ukusebenza okufanayo

Okwesine, iinzuzo ezintandathu ezingundoqo zokhuphiswano

Uqoqosho kunye nokusebenza kakuhle

Iindleko zokufunyanwa kwezixhobo zincitshiswe nge-30% vs Iimodeli zomgangatho ofanayo

Ukusetyenziswa kwamandla <3kW / h, ixabiso eliphantsi kakhulu lokusebenza kwishishini

Ukuba bhetyebhetye okugqithisileyo

Gqibezela imodeli epheleleyo yokuguqulwa kwimizuzu ye-15

Ukuxhasa iindlela ezininzi zokutya ezifana ne-tray, ityhubhu kunye nebhanti

Ukugcinwa okuhlakaniphile

Inkqubo yokuzixilonga inokuqikelela i-85% yeempazamo eziqhelekileyo

Uyilo lwemodyuli lwenza ukutshintshwa kwecandelo eliphambili <5 imizuzu

Izinzile kwaye zithembekile

MTBF>8,000 iiyure

Amacandelo aphambili asebenzisa amacandelo avela kumazwe angaphandle avela eJapan naseJamani

Kulula ukusebenzisa amava

Udweliso lwenkqubo olukhokelwa ngumzobo

Inkxaso esweni ifowuni ephathwayo ekude

Uhlaza kunye nokusingqongileyo

Ingxolo <65dB

Iyahambelana neRoHS2.0 esemgangathweni

V. Iimeko zesicelo esiqhelekileyo

Ikhaya elihlakaniphile: Ukufakwa kwimodyuli ye-Wi-Fi (0603 amacandelo)

Iimoto ze-elektroniki: Ibhodi yolawulo ye-ECU (iphakheji ye-SOIC-8)

Ulawulo lwemizi-mveliso: Imodyuli yePLC (i-LED + isinxibelelanisi esixubeneyo sokunyuka)

Izixhobo zonyango: Imonitha ephathekayo (0402 isixhasi esichanekileyo)

VI. Isicwangciso somjikelo wobomi obupheleleyo

1. Iinkcukacha zogcino lwemihla ngemihla

Imisebenzi yemihla ngemihla:

Ukucocwa kwemibhobho ye-ultrasonic (40kHz/5min)

Ukufunyaniswa kwe vacuum (ixabiso eliqhelekileyo ≥65kPa)

Isikhokelo sokucoca uloliwe (sula nge-IPA99%)

Ulondolozo lweveki:

I-oyile ye-Feeder (i-Molykote HP-300)

Ulungelelwaniso lwelensi yekhamera (usebenzisa i-USAF1951 ipleyiti eqhelekileyo)

2. Uluhlu lwamalungu angundoqo

Spare part uhlobo Umjikelo wokubuyisela Imiqathango

Umbhobho wokuhlanganisa iinyanga ezi-3-6 Ukwahlula phakathi kweemodeli ezikhethekileyo ze-0603/0805

Vacuum generator iinyanga ezili-12 Khangela ukuba i-diaphragm yophukile

Ibhanti yokondla iinyanga ezi-6 Uxinzelelo kufuneka lugcinwe kwi-5±0.2N

I-Servo motor encoder iinyanga ezingama-24 Ukusebenza kwe-Anti-static

3. Itheyibhile yomjikelo wokuCalibration

Isixhobo soMjikelo wento

Ulungelelwaniso lwenkqubo ebonwayo yenyanga e-1 ipleyiti yokulinganisa esemgangathweni (kubandakanya ipateni ye-0402)

Ukulinganisa uxinzelelo lwentloko yokubeka iinyanga ezi-3 Ukulinganisa uxinzelelo lwedijithali (0-10N)

Track parallelism ulungelelwaniso iinyanga ezi-6 Ulungelelwaniso lweLaser isixhobo

VII. Ukuxilongwa kwesiphoso olunzulu kunye nesikhokelo sokulondoloza

1. Uhlalutyo lomthi onengxaki

Ingxaki yempazamo: ukubekwa kwamaxesha ngamaxesha

Unobangela onokwenzeka:

Ukunxitywa kwamalungu othungelwano ngoomatshini (kunokwenzeka ukuba ngama-35%)

Ukungahambi kakuhle kwe-encoder motor yeServo (kunokwenzeka ngama-25%)

Ugqaliselo lwenkqubo ebonakalayo aluchanekanga (kunokwenzeka ukuba ngama-20%)

Abanye (20%)

Inkqubo yoxilongo:

Jonga i-X/Y axis backlash (umgangatho <0.02mm)

Qokelela i-servo motor waveform yangoku

Yenza uvavanyo lweMTF olubonakalayo

2. Ukuphatha iimpazamo ezintlanu eziqhelekileyo

Impazamo 1: I-alarm ye-E917 (i-vacuum abnormality)

Amanyathelo okuphatha:

Qwalasela ukutywinwa kombhobho wokufunxa (umyinge wokuvuza <0.5kPa/min)

Uvavanyo lwexesha lokuphendula ivalve yesolenoid (eqhelekileyo ≤50ms)

Coca isivamvo sevacuum (IPA wiping)

Impazamo yesi-2: Ilahleko yenyathelo lomnikezeli

Unobangela weengcambu:

Ukungonelanga kwebhanti (ibalelwa kwi-62%)

Ukusilela komqhubi we-Stepper (ukubalwa kwe-28%)

Isisombululo:

Ikhowudi yesondlo

1. Lungisa ukutsalwa kwebhanti kwi-5N

2. Ukulinganisa imveliso yangoku yomqhubi (1.2A±0.1)

3. Faka endaweni yesixhobo sokutyisa esigugileyo

Impazamo 3: Ukuqondwa komfanekiso kusilele

Isicwangciso sokuphucula:

Ukusetha ipharamitha yokukhanyisa:

Ubunzulu bokukhanya ngaphambili: 70-80%

I-angle yokukhanya yecala: 45 °

Ixesha lokuvezwa: 200-300μs

Impazamo yesi-4: I-alamu yokulayisha ngaphezulu kwe-Z-axis

Amanyathelo othintelo:

Jonga igrisi yesijivu esikhokelela rhoqo ngenyanga (Klüberplex BEM 41-132)

Hlaziya umgangatho wokubekwa kwembuyekezo ixabiso ngekota nganye

Impazamo yesi-5: Ukuphazamiseka konxibelelwano lwenkqubo

Ukulungisa ingxaki ngokukhawuleza:

Jonga i-oxidation ye-interface ye-RJ45

Vavanya ukubambezeleka kwenethiwekhi (kufuneka ibe <2ms)

Phinda ufake i-SIPLACE Pro umqhubi

VIII. Ukuvela kwetekhnoloji kunye nokuphucula indlela

1. Iinketho zokuphucula izixhobo

Ipakethe yokuphucula inkqubo yombono: 1MP→5MP ikhamera (yandisa izinga lokuqaphela nge30%)

Ukhetho lwentloko enesantya esiphezulu: CP12→CP12H (isantya sinyukile ukuya kuma-25k CPH)

2. Indlela yokuphucula isoftware

Uguqulelo olusisiseko → Uguqulelo olukwinqanaba eliphezulu:

Kongezwe umsebenzi wokulinganisa we-3D

Inkxaso ye-AI yokuphosa uhlalutyo lwezinto

3. Isicwangciso sokudibanisa umgca wemveliso

Ubumbeko lwe-intanethi:

CP12 + DEK Horizon umshicileli → yenza umgca wemveliso omncinci

(Umthamo wemveliso unyuke nge-40%, indawo yomgangatho ithotywe nge-25%).

IX. Inkxaso yesigqibo sokuthengwa kweempahla neenkonzo

1. Uhlalutyo lweendleko-inzuzo

Iprojekthi ye-CP12 Imveliso yoKhuphiswano A uthelekiso oluluncedo

Ixabiso lokubeka indawo enye ¥0.003 ¥0.005 40% ngaphantsi

Ixesha lokutshintsha umgca 15min 30min 50% ngokukhawuleza

Umlinganiselo wokusetyenziswa kwamandla 1.2kW/h 2.5kW/h Ukonga amandla ngama-52%

2. Iingcebiso zokukhetha

Ubumbeko olucetyiswayo:

Inguqulelo esisiseko: ilungele abasebenzisi abanohlahlo lwabiwo-mali olunyiniweyo (malunga ne-¥850,000)

Inguqulelo ephucukileyo: ekhuthazwayo kubathengi bee-elektroniki zemoto (malunga ne-¥1.2 yezigidi)

X. Isishwankathelo kunye ne-Outlook

I-ASM SIPLACE CP12 iphinda ichaze umgangatho wexabiso lomatshini wokubeka uqoqosho ngokuyila iimodyuli kunye nenkqubo yokugcinwa kwengqondo. Imveliso yayo ezinzileyo ye-12k CPH kunye nokuchaneka kwe-± 40μm kunciphisa kakhulu iindleko zokuvelisa ngelixa uqinisekisa umgangatho. Ngokuphehlelelwa kwe-ASM's CP12 Smart Edition (kunye nomsebenzi odibeneyo wokuhlola umgangatho we-AI), le modeli iya kuqhubeka nokukhokela ukutsha kwetekhnoloji koomatshini bokubekwa kwinqanaba lokungena.