I-ASM 88mm i-sensor feeder sisixhobo sokutyisa esiphezulu esilungiselelwe amacandelo amakhulu e-SMD. Ifanelekile kwiimfuno ezikhethekileyo zokubekwa kwecandelo elikhulu kwimveliso ye-elektroniki yanamhlanje, igcwalisa isithuba sobugcisa be-feeders yendabuko kwintsimi ye-76-100mm yokucubungula izinto eziphathekayo.
1.2 Iinzuzo eziphambili
Inkxaso yemicu yempahla enkulu: Ilungele ngokugqibeleleyo i-88mm imicu yempahla ebanzi (iyahambelana ne-84-92mm)
Ukuchaneka komgangatho womkhosi: Ukuchaneka kokutya kufikelela ±0.025mm (@20±1℃)
Inkqubo yokuqonda ngobukrelekrele: Ukufunyanwa okungafunekiyo kathathu (i-optical + magnetic induction + mechanical)
Umthamo omkhulu womthwalo: Inkxaso ye-8kg yeetreyi ezinzima
Ubomi benkonzo egqithisileyo: Ubomi becandelo eliphambili ≥50 million amaxesha
Uyilo lokutshintsha ngokukhawuleza: Ubume beModyuli, ixesha lokutshintsha <30 imizuzwana
II. Iinkcukacha zobugcisa kunye neeparamitha zokusebenza
2.1 Iiparamitha ezisisiseko
Ixabiso leParameter yento
Imodeli ASM-FD88-SI (00142xxx series)
Izinto ezisebenzayo strip ububanzi 88mm (84-92mm adjustable)
Inyathelo lokutyisa 4/8/12/16/20/24/28/32mm
Ubude obuphezulu becandelo 18mm
Material strip ubukhulu ububanzi 0.5-3.0mm
Isantya sokutya ngamaxesha angama-30/umzuzu (ubuninzi)
Umbane wombane 24VDC±5%
Unxibelelwano lonxibelelwano CAN ibhasi + EtherCAT
Inqanaba lokhuseleko IP55
2.2 Iiparamitha zesistim yoluvo
Isivamvo esiphambili: I-8 yezigidi ze-pixel shutter yehlabathi jikelele iCMOS
Isivamvo esiNcedisayo: uluhlu lweHolo olwahlukileyo (0.1μm isisombululo)
Ambient ukukhanya immunity: ≤100,000Lux
Ixesha lokuphendula: <1ms
III. Ubume boomatshini kunye noyilo oluyilayo
3.1 Uyilo loguqulo lomatshini
Inkqubo yokuqhuba kabini:
Ukuqhuba okuphambili: imoto ye-servo echanekileyo ephezulu (i-17bit encoder)
I-Axiliary drive: inkqubo yembuyekezo yemoto ehambelanayo
Indlela yokuqinisa isikhokelo:
Isikhokhelo esine sisikhokelo sikaloliwe
I-Tungsten carbide enganyangekiyo kwi-bushing (ubunzima HRA90)
Isixhobo esicinezelayo esikrelekrele:
I-16-point matrix ulawulo loxinzelelo
Ingxelo yoxinzelelo lwexesha lokwenyani (isisombululo se-0.1N)
Uyilo lwemodyuli:
Ukukhutshwa kwemodyuli yokutyisa ngokukhawuleza (ixesha lokutshintsha <90 imizuzwana)
Iyunithi yesivamvo esitshintshayo esishushu
3.2 Umzobo weskimu womgaqo wokusebenza
umbhalo
[Itreyi yezinto] → [Ulawulo loxinzelelo] → [Isixhobo sokukhokela] → [Ivili lokutyisa elingundoqo]
↓ ↑
[Isixhobo sokuhluba] ← [Ukubona indawo] ← [Ivili lolungiso oluncedisayo]
↓
[Umlomo we-SMT]
IV. Imisebenzi engundoqo kunye nexabiso lomgca wemveliso
4.1 Inkqubo yokusebenza ekrelekrele
Ulawulo lokutyisa oluguquguqukayo:
Chonga ngokuzenzekelayo iimpawu zomcu wemathiriyeli (ukutyeba/ubulukhuni)
Yenza uhlengahlengiso olunamandla iiparamitha zokutyisa
Ukujongwa kwemeko epheleleyo:
Ukuqikelelwa komcu wezinto eziseleyo (15 izilumkiso zamacandelo kwangaphambili)
Ukuqinisekiswa kabini kobukho becandelo
Ukujongwa kokunxiba koomatshini
Ulawulo lwedatha:
Gcina iirekhodi zokusebenza ze-10,000
Xhasa inkqubo ye-MES docking
Ukuvelisa iingxelo zokulondolozwa kwangaphambili
4.2 Ixabiso lomgca wemveliso
Ukuphuculwa komgangatho: ukunciphisa izinga eliphosakeleyo lokubekwa kwecandelo elikhulu ukuya ku-<0.1%
Ukusebenza kakuhle: nciphisa ixesha lokutshintsha izinto nge-70% (xa kuthelekiswa nezisombululo zemveli)
Ulawulo lweendleko:
Ukusetyenziswa kwamandla kuncitshiswe nge-45% (xa kuthelekiswa nezisombululo ze-pneumatic)
Iindleko zokugcina zithotywe ngama-60%
Isiseko esikrelekrele:
Ukubonelela ngedatha yedijithali epheleleyo
Ukuxhasa ukuxilongwa okude kunye nokulungiswa kweparameter
V. Iimeko zesicelo esiqhelekileyo
5.1 Iintlobo zecandelo elisebenzayo
Ii-electrolytic capacitors ezinkulu kakhulu (ububanzi ≥ 25mm)
Iimodyuli zamandla (IGBT, SiC, njl.)
Izihlanganisi zoshishino
Izinto zombane zezithuthi zamandla amatsha
Iimodyuli ezinkulu zokutshatyalaliswa kobushushu
5.2 Izicelo zeshishini
Iinkqubo zolawulo lwe-elektroniki kwizithuthi zamandla amatsha
Ii-inverters zoshishino kunye ne-servo drives
Iimodyuli zamandla ezikhululo zesiseko se-5G
Izixhobo zombane zeAerospace
Izixhobo zonyango eziphezulu ze-elektroniki
VI. Iimpazamo eziqhelekileyo kunye nezisombululo
6.1 Itheyibhile yereferensi ekhawulezayo yekhowudi
Ikhowudi Inkcazo yempazamo enokwenzeka Isisombululo sobuchwephesha
E881 Ukuphelelwa kwexesha lokutyisa 1. Ukuxinana koomatshini
2. Ukusilela ekuqhubeni 1. Khangela ukuhambelana komzila kaloliwe wesikhokelo (kufuneka ibe <0.02mm)
2. Vavanya ukuchasana kwesigaba ukuya kwisigaba semoto (kufuneka kube yi-5±0.5Ω)
I-E882 Ukungahambi kakuhle kwedatha yeSensor 1. Ungcoliseko lwamehlo
2. Ukuphazamiseka kwe-EMI 1. Coca itshaneli ye-optical kunye ne-IPA ecocekileyo yohlalutyo
2. Jonga ukuxhathisa komgangatho okhuselayo (kufuneka ube <1Ω)
E883 Uphazamiseko lonxibelelwano 1. Ukonakala kwentambo
2. Ungquzulwano lweProthokholi 1. Sebenzisa i-analyzer yenethiwekhi ukukhangela imfezeko yebhasi ye-CAN
2. Qinisekisa ukucwangciswa kwekhoboka le-EtherCAT
E884 Isikhundla sokutenxa ngaphaya komda 1. Impazamo yeParameter
2. Ukunxiba oomatshini 1. Phinda wenze ulungelelwaniso olupheleleyo lwestroke
2. Khangela i-backlash ye-harmonic reducer (kufuneka ibe <0.5arcmin)
E885 Isilumkiso sobushushu 1. Ukutshisa ngokugqithisileyo kokusingqongileyo
2. Ukusilela kokutshabalalisa ubushushu 1. Qwalasela ubushushu be-ambient (kufuneka ibe <35℃)
2. Coca amaphiko esitya sokutshisa (kufuneka ugcine isithuba esiyi-0.5mm)
6.2 Iindlela zokuxilonga ezikwinqanaba eliphezulu
Indlela yohlalutyo lokungcangcazela:
Sebenzisa i-accelerometer ukulinganisa ixabiso lokungcangcazela kweyunithi yokuqhuba
Uluhlu oluqhelekileyo: <2.5m/s² (RMS)
Uxilongo lwangoku lwamaza:
Hlalutya amacandelo e-harmonic yemoto yangoku
I-harmonics engaqhelekanga ibonisa ukunxiba komatshini
Ukufunyaniswa komfanekiso wobushushu:
Ukunyuka kobushushu beendawo eziphambili kufuneka kube <15℃ (umahluko kubushushu be-ambient)
VII. Ugcino nogcino lweenkcukacha
7.1 Inkqubo yolondolozo lwemihla ngemihla
Umsebenzi wokucoca:
Sebenzisa isicoci esikhethekileyo sokufunxa (uxinzelelo ≤0.15MPa)
Ilaphu leNanofiber + isinyibilikisi somgangatho we-elektroniki ukucoca izinto zamehlo
Ulawulo lokuthambisa:
Ukuthambisa rhoqo kwisigidi esi-1 amaxesha:
Isikhokelo: Kluber Pasta-50 (0.3g/isikhokelo)
Isixhobo: Molykote PG-75 (indlela yokwaleka ibrashi)
Iindawo zokuhlola:
Jonga imihla ngemihla ukuguquguquka kwevili lesikhokelo sebhanti
Veki qinisekisa ixabiso lesalathiso soluvo
7.2 Ukugcinwa nzulu rhoqo
Yenza qho ngekota:
Hlukanisa kwaye ujonge ukunxiba kwe-harmonic reducer
Lungiselela inqwelo-moya yesalathiso soluvo (ulungiso olukhethekileyo luyafuneka)
Buyisela indawo yehlathi eligugileyo (ubona bukhulu bokukhutshwa buvunyelwe yi-0.03mm)
Ukuhlolwa ngokupheleleyo kokugqunywa kombane (iimpedance kufuneka ibe> 100MΩ)
Ukugcinwa konyaka:
Buyisela indawo yemoto (nokuba ayonakaliswanga)
Phinda unyuse umgangatho wesakhiwo sonke soomatshini
Uphuculo lweFirmware kunye nokwenza ngcono iparameter
VIII. Ukuvela kwetekhnoloji kunye nokuphucula indlela
8.1 Imbali yophindaphindo lwenguqulelo
2016 isizukulwana sokuqala: esisiseko 88mm feeder
Isizukulwana sesibini se-2018: yongeza i-servo drive
2020 isizukulwana sesithathu: inguqulelo yangoku yenzwa ekrelekrele
I-2023 isizukulwana sesine (esicwangcisiweyo): Uhlobo loncedo olubonakalayo lwe-AI
8.2 Iingcebiso zokuphucula
Uphuculo lweHardware:
Ukunyanzeliswa kwesixhobo sokukhulula impendulo
Ukuphucula kwi-nano-scale grating sensor
Uphuculo lwesoftware:
Faka iSuite yoHlalutyo lweNdlela ePhakamileyo
Vula umsebenzi wamawele edijithali
Udibaniso lwenkqubo:
Qhagamshela kwinkqubo ye-MES yefektri
Ukufikelela kwiqonga lokulondolozwa kwangaphambili
IX. Uhlalutyo lokuthelekisa kunye nabakhuphisana nabo
Izinto zokuthelekisa ASM 88mm feeder Competitor A Competitor B
Ukuchaneka kokutya ±0.025mm ±0.05mm ±0.1mm
Ubukhulu bobubanzi bomcu 92mm 88mm 85mm
Inkqubo yoluvo Uluvo oluphindwe kathathu Uluvo oluphindwe kabini Uluvo olunye
Unxibelelwano lonxibelelwano CAN+EtherCAT RS-485 CAN
Umsebenzi wobukrelekrele Ukufunda okuguquguqukayo Ukulungiswa kwealgorithm Akukho
Umjikelo wobomi ubiza i-$ 0.003 / ixesha $ 0.005 / ixesha $ 0.008 / ixesha
X. Iingcebiso zosetyenziso kunye nesishwankathelo
10.1 Isikhokelo esigqwesileyo
Ukulungiselela iParameter:
Ukuseka itemplates ezizimeleyo zeeparameter zemicu eyahlukeneyo
Yenza "Soft Start" umsebenzi ukwandisa ubomi oomatshini
Ulawulo lokusingqongileyo:
Gcina ubushushu bukwi-23±2℃
Lawula ukufuma kwi-45±5%RH
Indawo yokungcangcazela <0.5G (5-500Hz)
Isicwangciso sezixhobo ezisecaleni:
Amacandelo angundoqo alindileyo:
Qhuba isethi yezixhobo (P/N: FD88-GS01)
2 Isishwankathelo kunye neNjongo
I-ASM 88mm i-sensor feeder iye yaba sisixhobo esiphambili sokwenza i-elektroniki ephezulu ngenxa yesakhono saso esikhulu sokusebenza, ukuchaneka komgangatho womkhosi kunye neempawu ezikrelekrele. Iimpawu zayo zobugcisa ziquka:
Uyilo lomatshini oluphuhlayo: kusombulula ingxaki yehlabathi yokondla amabhanti amakhulu
Inkqubo ekrelekrele yokulumkisa kwangethuba: yehlisa ixesha lokuphumla elingacwangciswanga ngama-90%
Inkxaso yamawele edijithali: ibonelela ngekhonkco ledatha epheleleyo kwiifektri ezihlakaniphile
Umkhombandlela wophuhliso lwexesha elizayo:
Itekhnoloji edityanisiweyo ye-quantum dot sensing
Sebenzisa imathiriyeli edibeneyo yegraphene
Ukufezekisa isakhiwo somatshini wokuziphilisa
Cebisa abasebenzisi:
Ukuseka inkqubo epheleleyo yogcino lothintelo
Hlakulela iqela lobuchwephesha lokutyisa
Yenza ukuqinisekiswa kokuchaneka rhoqo (kucetyiswa rhoqo ngamaxesha angama-500,000)
Esi sixhobo sifanelekile ngokukodwa:
Imveliso ye-elektroniki yodidi lweemoto
Industrial 4.0 umgca wemveliso okrelekrele
Izixhobo ze-elektroniki zomkhosi ezineemfuno zokuthembeka okuphezulu
Iimeko zemveliso eziqhubekayo zomthamo omkhulu
Ngokusetyenziswa kwezenzululwazi kunye nokugcinwa kobuchule, i-ASM 88mm feeder inokuqinisekisa inkonzo ezinzileyo ukuya kuthi ga kwiminyaka eyi-10, ibonelela ngesisombululo esithembekileyo sokondla amacandelo amakhulu kakhulu kwimveliso ephezulu ye-elektroniki.