ASM SIPLACE placement machine mapping tool 03076118

ASM placement machine MAPPING tool is a software tool developed specifically for ASM (Assembléon/Siemens) series surface mount equipment, mainly used for accurate positioning and calibration of component placement positions. This tool uses high-precision image processing technology to achieve accurate mapping of PCB boards, components and placement positions, ensuring that the placement machine can accurately place components at the designed position.

2. Core functions

Reference point recognition and calibration

Automatically identify Fiducial on PCB Mark (reference point)

Compensate for position deviation during PCB manufacturing and clamping

Supports identification of multiple reference point shapes and materials

Component position mapping

High-precision identification of component position in the feeder

Compensate for feeder installation position deviation

Identify component polarity direction

Mounting position correction

Dynamically adjust mounting coordinates according to actual PCB position

Compensate for position error caused by PCB thermal deformation

Multi-panel independent correction function

3D height mapping

Component height measurement and compensation

PCB warpage detection and compensation

Solder paste thickness measurement (some advanced models)

III. Technical features

High-precision visual system

Using high-resolution CCD camera (usually 5-20μm resolution)

Multi-light source lighting system (coaxial light, side light, ring light, etc.)

Advanced image processing algorithm

Intelligent compensation algorithm

Global compensation based on least squares method

Local area compensation technology

Temperature Drift compensation

Efficient processing capability

Support multi-camera parallel processing

Fast calibration technology (<1 second/point)

Big data processing capability (supports large number of panelized PCBs)

IV. Workflow

Preliminary preparation

Import Gerber/PCB design files

Set reference point parameters

Define mapping area and accuracy requirements

Automatic mapping process

PCB global reference point scanning

Local reference point accurate positioning

Component position acquisition

Data analysis and compensation calculation

Result verification

Virtual placement simulation

First piece verification

Compensation data output to placement machine

V. Application advantages

Improve placement accuracy

Can improve placement accuracy by 30-50%

Reduce quality problems caused by position deviation

Improve production efficiency

Reduce manual correction time

Reduce first piece failure rate

Support fast line change

Enhance process capability

Support ultra-fine pitch components (01005, 0.3mm BGA, etc.)

Adapt to high-density PCB design

Handle flexible boards and special-shaped boards

Reduce production costs

Reduce material waste

Reduce rework rate

Extend equipment life

VI. Typical application scenarios

High-precision electronic products

Mobile phone, tablet motherboard

Wearable devices

High-density interconnect (HDI) board

Small batch multi-variety production

Aerospace electronics

Medical equipment

Automotive electronics

Special process requirements

Bottom filling process

3D stacking package

Sepcial-shaped component placement

VII. Mainstream models in the market

ASM SIPLACE series supporting tools

SIPLACE MAPPING Pro

SIPLACE CA

SIPLACE 3D MAPPING

Third-party development tools

CAMALOT MAPPING Suite

SMT Expert Mapping System

Viscom iMap Series

VIII. Future Development Trends

AI Technology Integration

Adaptive Compensation Based on Deep Learning

Intelligent Defect Prediction

Self-Optimizing Parameter Settings

Industry 4.0 Integration

Deep Integration with MES System

Cloud Data Analysis and Optimization

Application of Digital Twin Technology

Multi-Function Integration

Combined with SPI and AOI Functions

Online Real-time Compensation

Predictive Maintenance Function

As a key auxiliary system in modern SMT production, ASM placement machine MAPPING tool is developing from a simple positioning and calibration tool to a comprehensive solution integrating quality monitoring, process optimization and production management, providing important technical support for the development of the electronic manufacturing industry towards intelligence and flexibility.