1. Chidule cha mankhwala ndi Ubwino Wapakati
1.1 Kuyika Kwazinthu
Siemens 3 × 8 SL Feeder (Model: 00141088) ndi njira yolumikizirana njira zitatu yopangira matepi a 8mm. Ikhoza kudyetsa nthawi imodzi zigawo zitatu zosiyana, kupititsa patsogolo kwambiri kuyika bwino komanso kusinthasintha kwa mizere yopanga SMT.
1.2 Ubwino waukulu
Kapangidwe kothandiza katatu-m'modzi: wodyetsa kamodzi amazindikira magawo atatu, kupulumutsa malo
Kuwongolera njira mwanzeru: kudziyimira pawokha pakudyetsa njira iliyonse
Kugwirizana kwapamwamba kwambiri: kumagwirizana ndi SIPLACE makina onse oyika
Kudyetsa mwatsatanetsatane: kulondola kwa sitepe ± 0.04mm (@23±1℃)
Kusintha kwazinthu mwachangu: mapangidwe otsegulira patent, nthawi yosintha zinthu <8 masekondi
Kapangidwe ka moyo wautali: gawo lofunikira moyo ≥10 miliyoni nthawi
II. Mafotokozedwe aukadaulo ndi mawonekedwe ake
2.1 Magawo oyambira
Mtengo wa Parameter
Tepi m'lifupi 3 × 8mm (wodziimira pa tchanelo)
Kudyetsa sitepe 2/4/8mm (programmable)
Kutalika kwa gawo lalikulu 3mm (pa njira)
Tepi makulidwe osiyanasiyana 0.1-0.5mm
Kuthamanga kwa 45 nthawi / mphindi (pazipita)
Mphamvu zamagetsi 24VDC ± 5%
Kuyankhulana kwa RS-485
Mulingo wachitetezo IP54
Kulemera 1.2kg
2.2 Mawonekedwe a makina
Njira yodziyimira panjira zitatu:
Magalimoto odziyimira pawokha a stepper (magawo a 0.9 ° panjira iliyonse)
Njira yodyetsera modula (itha kusinthidwa padera)
Njira yowongolera:
Mwatsatanetsatane ceramic kalozera njanji (kuuma HV1500)
Chida chosindikizira chamagulu (magawo atatu okakamiza panjira)
Sensor System:
Sensa ya Hall imazindikira malo odyetsera
Optical sensor imayang'anira lamba wazinthu (ngati mukufuna)
Kusintha kwachangu:
Kugwira ntchito ndi dzanja limodzi la njira yotulutsa lamba
Njira yokhala ndi mitundu (yofiira/buluu/yobiriwira)
III. Ntchito zazikulu ndi mtengo wa mzere wopanga
3.1 Ntchito zanzeru
Kuwongolera mayendedwe odziyimira pawokha:
Kukonzekera kokhazikika kwa mtunda wopatsa chakudya panjira iliyonse
Thandizani kudyetsa kosakanikirana kwa zigawo zosiyanasiyana
Kuwunika momwe alili:
Kuzindikira kuchuluka kwa lamba wotsalira
Kudyetsa chenjezo lachilendo
Ziwerengero zogwiritsa ntchito ma Channel
Kasamalidwe ka data:
Mawerengedwe a zakudya zosungira pa tchanelo chilichonse
Jambulani zidziwitso zaposachedwa za 50
3.2 Mtengo wa mzere wopanga
Kupulumutsa malo: Kuchepetsa kufunikira kwa malo awiri odyetserako chakudya
Kuchita bwino: Chepetsani kusintha kwazinthu pafupipafupi ndi 67%
Kukhathamiritsa kwamitengo: Chepetsani ndalama za zida ndi 40%
Kupanga kosinthika: Kuyankha mwachangu pakusintha kwazinthu
IV. Zochitika zantchito
4.1 Zigawo zofananira zogwiritsira ntchito
Resistor / capacitor gulu
Kuphatikiza kwa Transistor
LED RGB gawo
Gulu laling'ono lolumikizira
Sensor module
4.2 Mafakitale ogwira ntchito
Consumer electronics
Automotive electronic control unit
Zida za intaneti za Zinthu
Medical electronic
Industrial control module
V. Zolakwika zofala ndi zothetsera
5.1 Fault code tabulo lofotokozera mwachangu
Mafotokozedwe olakwika a Code Chomwe chingayambitse Katswiri
Kulephera kwa E301 Channel 1 kudyetsa 1. Tepi yakuthupi idakakamira
2. Kulephera kwa injini 1. Yang'anani njira ya tepi yakuthupi
2. Mapiritsi a injini yoyesa (ayenera kukhala 8±0.5Ω)
E302 Channel 2 sensa yachilendo 1. Kuipitsidwa
2. Kugwirizana kolakwika 1. Yeretsani zenera la sensor
2. Chongani FPC cholumikizira
E303 Kusokoneza kulumikizana 1. Kuwonongeka kwa chingwe
2. Terminal resistance 1. Yang'anani mzere wa RS-485
2. Tsimikizirani kukana kwa 120Ω terminal
E304 Channel 3 malo apatuka 1. Cholakwika cha parameter
2. Kuvala zida 1. Recalibrate
2. Chongani zida meshing chilolezo
E305 Mikangano yamakina ambiri 1. Vuto la pulogalamu
2. Kusokoneza kwa ma Signal 1. Yang'anani nthawi yodyetsa
2. Onjezani njira zotetezera
5.2 Kuwunika kwapadera kwa Channel
Kuyesa kudzipatula kwa Channel:
Yambitsani tchanelo chilichonse payekha kudzera pa HMI
Yang'anani ngati kudyetsa ndi kosalala
Kusanthula kwa waveform kwakanthawi:
Mtundu wanthawi zonse: 0.6-1.2A
Mafunde osadziwika bwino akuwonetsa kukana kwamakina
Kuyang'ana kwamaso:
Gwiritsani ntchito galasi lokulitsa kuti muwone ngati njanji ikuvala
Onani kuwonongeka kwa mabowo a mano a lamba
VI. Mafotokozedwe Okonzekera
6.1 Kusamalira Tsiku ndi Tsiku
Kuyeretsa:
Pukuta pamwamba pa chodyetsa ndi nsalu yopanda fumbi tsiku lililonse
Tsukani zinyalala za njanji ndi mfuti yamphepo sabata iliyonse (kupanikizika ≤ 0.15MPa)
Kuwongolera mafuta:
Kupaka mafuta pamwezi:
Sitima Yowongolera: Kluber ISOFLEX NBU15 (0.1g/channel)
Zida: Molykote EM-30L (njira yokutira burashi)
Zoyendera:
Tsimikizirani kukakamiza kwa njira iliyonse tsiku lililonse
Yang'anani momwe cholumikizira chilili sabata iliyonse
6.2 Kusamalira mozama pafupipafupi
Kuchita Quarterly:
Phatikizani ndikuyeretsa njira yodyetsera panjira iliyonse
Sinthani kufanana kwa tchanelo (chofunika chapadera)
Yesani nthawi yoyankhira sensa (iyenera kukhala <5ms)
Bwezerani chitsamba chowonongeka (chilolezo chovomerezeka 0.02mm)
Kukonza Pachaka:
Bwezerani kwathunthu ziwalo zotha:
Kudyetsa zida akonzedwa
Pressure spring
Kuzindikira kwa insulation system yamagetsi
Kusintha kwa firmware ndi kukhathamiritsa kwa parameter
VII. Zolakwika zofala ndi malingaliro osamalira
7.1 Kusanthula kolakwika komwe kumachitika
Multichannel asynchrony:
Chongani main control board wotchi chizindikiro
Tsimikizirani momwe ma drive amayendera panjira iliyonse
Kulephera kwa njira imodzi:
Yezerani mphamvu zamagetsi zamagetsi (ziyenera kukhala 24±0.5V)
Onani mawonekedwe a photocoupler
Kuyika kwa tepi molakwika:
Sinthani kufanana kwa njanji yowongolera
Bwezerani chikwatu chomwe chatha
7.2 Tchati chowongolera chowongolera
mawu
Yambani → Chitsimikizo cha zochitika → Kuyesa kudzipatula kwa Channel → Kuzindikira magetsi → Kuyang'anira makina
↓ ↓ ↓ ↓
Kuzindikira kwa HMI → Sinthani bolodi yowongolera → Konzani dera loyendetsa → Sinthani magawo amakina
↓
Kuwongolera kwa parameter → Mayeso ogwira ntchito → Mapeto
VIII. Kusintha kwaukadaulo ndi malingaliro okweza
8.1 Kusintha kwa mtundu
M'badwo woyamba wa 2015: chothandizira chanjira zitatu
M'badwo wachiwiri wa 2017: Konzani njira yowongolera njanji
M'badwo wachitatu wa 2019: mtundu wanzeru wapano
2022 m'badwo wachinayi (wokonzedwa): kuwunika kowoneka bwino
8.2 Njira yowonjezera
Kusintha kwa Hardware:
Encoder yolondola kwambiri
Sinthani kupita ku kulumikizana kwa mabasi a CAN
Kusintha kwa mapulogalamu:
Ikani Advanced Channel Management Suite
Yambitsani ntchito yokonzeratu zolosera
Kuphatikiza dongosolo:
Njira yolumikizirana ndi MES
Kuwunika kwakutali
IX. Kuyerekeza kuyerekeza ndi opikisana nawo
Kufananiza zinthu 3 × 8 SL Feeder Competitor A Competitor B
Kudziyimira pawokha kwa Channel Kulumikizana kodziyimira pawokha kopanda malire
Kudyetsa molondola ± 0.04mm ± 0.06mm ± 0.1mm
Kusintha nthawi <8 masekondi 12 masekondi 15 masekondi
Kuyankhulana kwa RS-485 CAN RS-232
Kuzungulira kwa moyo kumawononga $0.002/nthawi $0.003/nthawi $0.005/nthawi
X. Malingaliro ogwiritsira ntchito ndi chidule
10.1 Njira zabwino kwambiri
Kukhathamiritsa kwa Parameter:
Khazikitsani ma tempuleti a tchanelo a magawo osiyanasiyana
Yambitsani ntchito ya "Soft Feed" imateteza magawo olondola
Kuwongolera zachilengedwe:
Sungani kutentha kwa 20-26 ℃
Kuwongolera chinyezi pa 30-70% RH
Njira zosinthira:
Zigawo zazikuluzikulu zoyimilira:
Zida za Channel (P/N: 00141089)
Sensola gawo (P/N: 00141090)
10.2 Chidule
Siemens 3 × 8 SL Feeder 00141088 yakhala yabwino kwambiri popanga ma SMT olemera kwambiri omwe ali ndi kamangidwe kake ka njira zitatu, kagwiritsidwe ntchito kabwino ka malo komanso kadyedwe koyenera. Zina zake zodziwika bwino ndi izi:
Kusintha kochita bwino: chodyera chimodzi chimakwaniritsa kuchulukitsa katatu
Kuwongolera mwanzeru: yendetsani njira iliyonse palokha
Zodalirika komanso zolimba: makina opangira zida zankhondo
Chitukuko chamtsogolo:
Integrated AI channel optimization algorithm
Gwiritsani ntchito zida zodzipangira nokha mafuta
Pezani kasinthidwe ka parameter yopanda zingwe
Limbikitsani ogwiritsa ntchito:
Khazikitsani njira yosinthira tchanelo
Chitani zotsimikiza zamakina nthawi zonse
Phunzitsani gulu lokonza akatswiri
Zida ndizoyenera kwambiri:
Kupanga kwa Smartphone motherboard
Automotive electronic control module
Msonkhano wapamwamba kwambiri wamagetsi
Kupanga magulu ang'onoang'ono osiyanasiyana
Kupyolera mukugwiritsa ntchito mwasayansi ndi kukonza mwaukadaulo, chodyetsa cha 3 × 8 SL chimatha kuwonetsetsa kuti chikugwira ntchito kwanthawi yayitali ndikupereka njira yodalirika yoperekera magawo ambiri kuti apange ma SMT moyenera.