Newpac’s DS Merlin 60000 ye sipiidi ey’amaanyi ennyo, ekola chip sorter mu bungi, ekiikirira amaanyi ga tekinologiya agakulu aga kkampuni eno mu nkola za semiconductor back-end. Kikoleddwa okutuukiriza ebyetaago by’okufulumya eby’amaanyi ebingi, ebikola obulungi eby’ebyuma ebikozesebwa mu byuma bikalimagezi n’amakolero amalala.Ebikulu ebikwata ku nsonga eno mu kutunula
Ebipimo Ebikulu ebya DS Merlin 60000
UPH (Output Per Hour): Chips eziwera 55,000 (tape/reel/flip mode), nga ziwagira ensengeka endala ez’enjawulo
Sayizi ya Chip ekola: Ekitono ennyo mm 0.2 x mm 0.4, obuwanvu 80μm zokka
Ebikulu Ebikozesebwa: Okusunsula chip: Wafer-to-Tape, Wafer-to-Panel, n’ebirala.
Obuwagizi bw’enkola: Ewagira enkola za flip chip n’ezitali za flip
Obutuufu bw’okuteeka: ±30 μm
Ebikwata ku Tekinologiya Omukulu
Enkola ya Dual-Wheel Pick & Place eriko patent
DS Merlin 60000 eyawukana ku dizayini ya die bonder ey’ekinnansi ng’ekozesa emitwe gya bonding egy’enjawulo egy’enjawulo, n’ekwata enkola empya egatta die ejector ne pick & place wheel mu yuniti emu. Ku musingi gwayo waliwo enkola ya ‘pick-and-place’ eriko patent ng’erimu nnamuziga bbiri ezitambula. Obuyiiya buno bukendeeza ku ntambula ezitaliimu, okusobozesa entambula entuufu era ey’amangu eyeekwatagana, ekisumuluzo ky’okutuuka ku sipiidi y’okufulumya emenya likodi.
100% Okukebera amaaso mu ngeri ey’obwengula ku njuyi 6 (AOI) .
Okwawukanako n'enkola ya bulijjo ey'amakolero "okusunsula ku sipiidi enzijuvu nga kugobererwa okwekebejja sampuli", DS Merlin 60000 ekyasobola okukola okukebera okujjuvu 100% ku njuyi zonna omukaaga eza buli chip ku sipiidi yaayo esinga obunene eya 55,000 UPH. Enkola yaayo ey’okulaba erina kkamera ya megapixels ezitakka wansi wa 4, esobola okuzuula obulema obutono nga 5-10μm, era ewagira emitendera mingi egy’okukebera omuli ekitangaala ekirabika, infrared (IR), ne laser groove. Kino kikakasa nti omutindo gweyongera ate nga gukuuma omutindo ogwesigika.
Otomatiki n’okukyusakyusa mu ngeri ey’obulungi obw’amaanyi
Automatic Self-Calibration (ASAS): Epima n’okuwandiika mu ngeri ey’otoma ekifo n’obunene bwa buli chip ku wafer, era n’etereeza otomatika ekkubo ly’entambula okusinziira ku ekyo, n’ekyusa ddala ensengeka z’ennono ez’omu ngalo. ARC (Automatic Reel Changer) ey’okwesalirawo ekkiriza okukyusa obutambi nga toyimiriza kyuma.
Enkola ennyangu era ennyangu: Enkola erongooseddwa ey’okukwatagana kw’omuntu n’ekyuma (HMI) efuula okukola pulogulaamu n’okuyiga ebintu ebipya okwangu.
Ensonga enkulu ez’okukozesa: DS Merlin 60000 esaanira nnyo okukozesebwa ezeetaaga okufulumya omuwendo omungi ennyo ku muwendo gwa yuniti ogusinga obutono, era kye kyuma ekikulu eky’okukozesa kuno wammanga:
Ebitundu ebikulu eby’ebyuma ebikozesebwa: Sensulo z’essimu ez’amaanyi, chips eziddukanya amaanyi (PMIC), chips za RFID/NFC, n’ebirala.
Ddereeva wa LED ne display: Okusunsula chips za Mini-LED ennyingi.
Ebyuma ebikozesebwa mu mmotoka: Chips ezifuga omutindo ku muwendo omunene ogw’ebifuga omubiri, ebifuga amadirisa n’ebirala.
Intaneeti y’ebintu (IoT): Sensulo, modulo za Bluetooth/Wi-Fi, n’ebirala.
**Ebirungi Ebikulu**
Ekyuma kino kikola ng’ekintu ekikulu mu layini z’okufulumya ebintu mu bungi, okusinga olw’ebintu ebikulu bino wammanga:
**Record-Breaking Throughput:** Eriko enkola ey’enjawulo ey’okulonda n’okuteeka mu nnamuziga bbiri n’okutambula kw’ebintu okulungi, ekola ku microchips ku sipiidi ezituuka ku 55,000 UPH—eteekawo omutindo gw’amakolero ku sipiidi mu kiraasi yaayo. Bw’ogeraageranya n’ebika eby’emabega, ebiwandiiko ebiwandiikiddwa biraga nti ssente ezisaasaanyizibwa mu kukola modulo z’ebyuma ebikulu zisobola okukendeezebwako ebitundu 20%.
**Okulondoola omutindo okwesigika:** Ekola okwekebejja okujjuvu 100% ku njuyi zonna omukaaga eza buli chip-ne ku sipiidi ya waggulu nnyo-bwe kityo n’ekakasa emiwendo gy’amakungula amangi mu mbeera z’okufulumya ebintu mu bungi.
**Obuwagizi bw’enkola obujjuvu:** Ewagira ensengeka z’ebintu ez’enjawulo-omuli Flip, Non-Flip, Tape & Reel, ne Wafer/Panel-era ekwatagana n’enkola z’okuggya obutambi bw’ebintu ebitambuza, etuukiriza bulungi ebyetaago by’okufulumya eby’enjawulo.
**Automated Line Changeover & Industry 4.0 Ready:** Enkola yaayo ey’okwepima mu ngeri ey’otoma esobozesa okukyusa ebintu mu ngeri etali ya buzibu era ey’amangu. Bwe kigattibwa ne pulogulaamu ya MB PALAMAX® ey’okwesalirawo, era kyanguyiza okulondoola okujjuvu 100% kw’ebikozesebwa n’ebikwata ku bikolebwa.
**Low Total Cost of Ownership (CoO):** Bw’ogeraageranya n’ebika eby’edda, dizayini yaayo ey’obuyiiya n’omuwendo omutono ogw’okukozesa ebintu ku mutendera gwa yuniti kisobozesa okuddamu amangu ku nsimbi eziteekeddwamu (ROI).
**Okukakasa Akatale Okunene:** Nga yuniti ezisoba mu 450 ziteekeddwa mu nsi yonna, enkola eno efunye obwesige obw’amaanyi okuva mu bakasitoma okwetoloola ensi yonna.
**Okubumbako**
Endowooza y’okukola dizayini emabega wa MB DS Merlin 60000 nnongoofu mu ngeri eyeewuunyisa: okusika emisinde gy’okufulumya okutuuka ku kkomo erituukiridde ate ng’ekuuma omutindo gw’omutindo mu ngeri etakyukakyuka. Si kyuma kya bulijjo ekyakolebwa okukola obulungi mu ddaala lya laboratory oba okukola mu kutabula ebingi, mu bungi obutono; wabula, ye "King of Production Efficiency" —erongooseddwa naddala ku mbeera z'okukola ebintu ebimu, eby'obungi obw'amaanyi. Ku bitongole ebikuŋŋaanya semikondokita n’okugezesa ebyetaagisa okufulumya ebintu ebinene ennyo ku muwendo gwa yuniti ogusinga obutono, DS Merlin 60000 eyimiridde ng’ekipimo ekikakatako ekitagambika ku bulungibwansi n’okukendeeza ku nsimbi.





