I-DS Merlin 60000 yaseNewpac yi-chip sorter ekhawulezayo kakhulu, evelisa ngobuninzi, emele amandla eteknoloji aphambili enkampani kwiinkqubo ze-semiconductor back-end. Yenzelwe ukuhlangabezana neemfuno zemveliso ephezulu neyomeleleyo ye-elektroniki yabathengi kunye namanye amashishini.Iinkcukacha ezibalulekileyo ngokukhawuleza
Ubukhulu obuphambili beDS Merlin 60000
I-UPH (Imveliso Ngeyure): Ukuya kuthi ga kwiitships ezingama-55,000 (imo yeteyiphu/i-reel/i-flip), exhasa ezinye iindlela ezahlukeneyo zokumisela
Ubungakanani beChip obusebenzayo: Ubuncinci yi-0.2mm x 0.4mm, ubukhulu yi-80μm kuphela
Iinkqubo eziphambili: Ukuhlelwa kweetships: I-Wafer-to-Tepe, i-Wafer-to-Panel, njl.njl.
Inkxaso yeNkqubo: Ixhasa iinkqubo ze-flip chip kunye ne-non-flip
Ukuchaneka kokubekwa: ±30 μm
Iinkcukacha zeTekhnoloji ePhambili
Inkqubo yokuKhetha kunye nokuFaka iiNdawo ezineevili ezimbini enelungelo elilodwa lomenzi
I-DS Merlin 60000 iyahlukana noyilo lwe-die bonder yendabuko isebenzisa iintloko ezininzi ezizimeleyo zokubopha, yamkela isakhiwo esitsha esidibanisa i-die ejector kunye ne-pick & place wheel kwiyunithi enye. Embindini wayo kukho inkqubo ye-pick-and-place enelungelo elilodwa equka amavili amabini ajikelezayo. Olu tshintsho lunciphisa intshukumo engafunekiyo, luvumela uthutho oluchanekileyo nolukhawulezileyo oluzilungelelanisayo, olubalulekileyo ekufezekiseni isantya semveliso esaphula irekhodi.
Uhlolo lwe-Optical oluzenzekelayo oluyi-100% olunecala eli-6 (AOI)
Ngokungafaniyo nendlela eqhelekileyo yoshishino "yokuhlela ngokukhawuleza okulandelwa kukuhlolwa kweesampuli", i-DS Merlin 60000 isenokwenza uhlolo olupheleleyo lwe-100% lwamacala amathandathu etshiphu nganye ngesantya sayo esiphezulu se-55,000 UPH. Inkqubo yayo yokubona ixhotyiswe ngekhamera ye-megapixels ezi-4 ubuncinane, ekwaziyo ukubona iziphene ezincinci njenge-5-10μm, kwaye ixhasa iindlela ezininzi zokuhlola kubandakanya ukukhanya okubonakalayo, i-infrared (IR), kunye ne-laser groove. Oku kuqinisekisa ukwanda komthamo ngelixa kugcinwa umgangatho othembekileyo.
Ukuzenzekelayo okuSebenza ngokuPhezulu kunye noTshintsho
Ukuzilinganisa Ngokuzenzekelayo (ASAS): Ilinganisa kwaye irekhoda ngokuzenzekelayo indawo kunye nobukhulu betshiphu nganye kwi-wafer, kwaye ilungisa ngokuzenzekelayo indlela yokuthutha ngokufanelekileyo, ithatha indawo ngokupheleleyo yezicwangciso zemveli zesandla. I-ARC ekhethiweyo (i-Automatic Reel Changer) ivumela utshintsho lweteyiphu ngaphandle kokumisa umatshini.
Ukusebenza okulula nokubonakalayo: I-interface yomntu-yomatshini (i-HMI) elungiselelweyo yenza ukucwangcisa nokufunda iimveliso ezintsha kube lula.
Iimeko eziphambili zokusetyenziswa: I-DS Merlin 60000 ifanelekile ngokukodwa kwizicelo ezifuna imveliso ephezulu kakhulu ngexabiso eliphantsi leyunithi, kwaye sisixhobo esiphambili kwezi zicelo zilandelayo:
Izinto eziphambili ze-elektroniki zabathengi: Izinzwa ze-smartphone, iitships zolawulo lwamandla (PMIC), iitships ze-RFID/NFC, njl.
Ii-LED kunye nee-display drivers: Ukuhlelwa kwee-mini-LED chips ezininzi.
Izixhobo ze-elektroniki zeemoto: Iitships zolawulo ezisemgangathweni zenani elikhulu lee-body controls, ii-window regulators, njl.
I-intanethi yezinto (IoT): Iisensors, iimodyuli zeBluetooth/Wi-Fi, njl.njl.
**Iingenelo Eziphambili**
Esi sixhobo sisebenza njengeyona nto iphambili kwimigca yemveliso yobuninzi, ngenxa yeempawu ezilandelayo ezibalulekileyo:
**Ukukhupha iirekhodi:** Inenkqubo ekhethekileyo yokukhetha nokubeka amavili amabini kunye nokuhamba kwezinto okulungiselelweyo, icubungula ii-microchips ngesantya esifikelela kwi-55,000 UPH—ibeka umlinganiselo wesantya kushishino ngaphakathi kweklasi yayo. Xa kuthelekiswa neemodeli zangaphambili, iirekhodi ezibhaliweyo zibonisa ukuba iindleko zokuvelisa iimodyuli eziphambili zezixhobo zinokuncitshiswa ngama-20%.
**Ulawulo Lomgangatho Oluthembekileyo:** Yenza uhlolo olupheleleyo lwe-100% lwamacala amathandathu etship nganye—nokuba isantya esiphezulu kakhulu—ngaloo ndlela iqinisekisa amazinga aphezulu emveliso kwiindawo zemveliso enkulu.
**Inkxaso yeNkqubo eBanzi:** Ixhasa iintlobo ngeentlobo zeefomathi zezinto ezibonakalayo—kuquka iFlip, iNon-Flip, iTape kunye neReel, kunye neWafer/Panel—kwaye iyahambelana neenkqubo zokususa iitape zokuthwala, ihlangabezana ngempumelelo neemfuno ezahlukeneyo zemveliso.
**Utshintsho lweMigca oluZenzekelayo kunye neShishini 4.0 Lulungile:** Inkqubo yayo yokuzilinganisa ngokuzenzekelayo ivumela utshintsho lwemveliso olungenamthungo nolukhawulezayo. Xa idibene nesoftware ye-MB PALAMAX® ekhethiweyo, ikwanceda ukulandeleka ngokupheleleyo kwezixhobo kunye nedatha yemveliso nge-100%.
**Ixabiso Eliphantsi Lobunini (CoO):** Xa kuthelekiswa neemodeli zangaphambili, uyilo lwayo olutsha kunye neendleko eziphantsi zokusetyenziswa kwezinto ezisemgangathweni zivumela iMbuyekezo yoTyalo-mali (i-ROI) ekhawulezileyo.
**Ukuqinisekiswa Okubanzi Kwemarike:** Njengoko iiyunithi ezingaphezu kwama-450 zifakiwe kwihlabathi liphela, le nkqubo ifumene ukuthenjwa ngokubanzi ngabathengi kwihlabathi liphela.
**Isishwankathelo**
Ifilosofi yoyilo engasemva kwe-MB DS Merlin 60000 icocekile kakhulu: ukutyhala isantya sokuphuma siye kumda opheleleyo ngelixa kugcinwa imigangatho yomgangatho ngaphandle kokunikezela. Ayisiyo matshini wenjongo ngokubanzi owenzelwe ukuchaneka kwelebhu okanye ukuvelisa umxube ophezulu, umthamo ophantsi; endaweni yoko, "yiKumkani yoKusebenza kakuhle kweMveliso" - elungiselelwe ngokukodwa iimeko zokuvelisa imveliso enye, umthamo ophezulu. Kwiinkampani zokuhlanganisa kunye nokuvavanya ezifuna imveliso enkulu kakhulu ngexabiso eliphantsi kakhulu leyunithi, i-DS Merlin 60000 imi njengomlinganiselo ongenakuphikiswa wokusebenza kakuhle kunye nokusebenza kakuhle kweendleko.





