smt auto splicing system

Maxay tahay sababta loo isticmaalo mashiinka qaata qalabka wax-ka-caddeynta khaladka SMT? Falanqaynta faa'iidada asaasiga ah

SMT (teknooloojiyada dusha sare ee dusha sare) wax soo saarka, khaladaadka alaabta iyo isbeddelka shayku waa labada arrimood ee asaasiga ah ee saameeya waxtarka iyo tayada. Mashiinka qaata qaladka SMT wuxuu si aasaasi ah u xalliyaa dhibaatooyinkan iyada oo loo marayo helitaanka agab otomaatig ah + tignoolajiyada khaladka cadaynta caqliga. Kuwa soo socda waa qiyamkeeda aan la bedeli karin iyo faa'iidooyinka gaarka ah:

1. Xalliyaan dhibcaha xanuunka warshadaha: Maxay tahay sababta loo isticmaalo?

Isbeddelka alaabta gacanta ayaa u nugul khaladaadka

Beddelka alaabta gacanta ee dhaqameedku waxay ku tiirsan yihiin hawlwadeenku inuu si muuqaal ah u eego agabka, kuwaas oo u nugul walxaha khaldan daal iyo dayacaad awgeed (sida 0805 oo lagu beddelay 0603), taasoo keenta cillado dufcad ah (sida resistors / capacitors qaldan Motherboard-yada gacanta).

Kiis: Warshad elektiroonigga ah oo baabuurta samaysa ayaa sababtay in 10,000 PCBAs dib loo shaqeeyo sababo la xidhiidha walxo khaldan, iyada oo ay lumisay in ka badan 500,000 yuan.

Waxtarka hooseeya ee wakhtiga dhimista ee isbeddelka alaabta

Beddelka alaabta gacanta waxay u baahan tahay in mishiinka meelaynta la joojiyo, kaas oo qaadanaya 30 ilbiriqsi ilaa 2 daqiiqo mar kasta. Lagu xisaabiyay iyadoo lagu salaynayo 100 wax isbeddel ah maalintii, khasaaraha billaha ah ee saacadaha shaqada ayaa ka badan 50 saacadood.

Raadinta walxaha adag

Diiwaangelinta gacanta ee dufcadaha saxarada alaabta waxay u nugul tahay khaladaadka, mana dhici karto in si degdeg ah loo helo isku xirka mas'uulka ah marka dhibaatooyinka tayada ay dhacaan.

2. Faa'iidooyinka asaasiga ah ee mashiinka qaata qalabka wax lagu caddeeyo

1. 100% waxay meesha ka saaraysaa khatarta alaabta khaldan

Xaqiijinta caqliga leh: Si toos ah ugu sawir xogta saxaaradda alaabta iyada oo loo marayo barcode/RFID, barbar dhig BOM-ka nidaamka MES, oo isla markiiba qaylo-dhaan oo xidh haddii ay iswaafaqayn.

Naqshad caddaynta nacasnimada ah: Taageer "xaqiijinta saddex-geesoodka ah" (qalabka koodka + dufcadda + qeexida) si looga fogaado khaladaadka faragelinta aadanaha.

2. Hagaajinta waxtarka wax soo saarka

Wax beddelka wakhtiga eber: Si otomaatig ah u kala goo cajaladaha alaabada cusub iyo kuwa duugga ah, mashiinka meelaynta uma baahna inuu joogsado, iyo waxtarka guud ee qalabka (OEE) ayaa la hagaajiyay 15% ~ 30%.

Jawaab degdeg ah: Waqtiga beddelka walxaha waxaa laga soo gaabiyay 1 daqiiqo gacanta ilaa 5 sekan gudahood, taas oo ku habboon mashiinnada meelaynta xawaaraha sare leh (sida meelaynta Fuji NXT 100,000 dhibcood saacaddii).

3. Yaree kharashyada guud

Yaree heerka qashinka: Shaqada caddaynta khaladku waxay ka fogaan kartaa in la xoqo dhammaan dufcaddii sababtoo ah walxo khaldan. Marka loo eego celceliska xogta warshadaha, kaydinta kharashka sanadlaha ah ayaa ka badan 1 milyan yuan (oo lagu xisaabiyay wax soo saarka bishii ee 1 milyan PCBAs).

Badbaadinta awoodda: 1 qalab ayaa bedeli kara 2 ~ 3 hawlwadeenada, gaar ahaan ku habboon warshadaha casriga ah ee leh wax soo saarka 24-saac.

4. Gaadhi raadraac buuxa

Si toos ah u duub xogta: macluumaadka sida wakhtiga qaadashada, hawl wadeenka, dufcada shay, iwm. ayaa lagu shubaa MES wakhtiga dhabta ah si ay u taageerto raadinta tayada leh (sida FDA 21 CFR Qaybta 11 u hogaansanaanta ay u baahan tahay warshadaha elektiroonigga ah ee caafimaadka).

5. Saxnaanta sare iyo xasiloonida

± 0.1mm saxnaanta kala qaybinta: hubi xasilloonida kor u kaca ee 0201, 01005 qaybaha yar yar iyo ICs sax ah sida QFN/BGA.

Waafaqid la qabsiga: waxay taageertaa balacyada kala duwan ee cajaladaha 8mm ~ 24mm, waxayna xamili kartaa alaab gaar ah sida cajalado, cajalado waraaqo ah, iyo cajalado madow.

3. Xaaladaha codsiga caadiga ah iyo falanqaynta soo noqoshada

Dhibaatada Dhacda Qiimaha Qalad-caddayn Qudeeyaha Wareegga Maalgelinta

Elektroonikada macaamiisha Isbeddellada soo noqnoqda, walxaha khaldan waxay u horseedaan cabashooyinka macaamiisha Walxaha aan caddayn + Quudinta alaabta tooska ah, waxsoosaarka ayaa kordhay 2% ~ 5% 3 ~ 6 bilood

Qalabka elektaroonigga ah ee Baabuurka Shuruudaha cilladda eber, agab khaldan = khatarta dib u soo celinta La kulan IATF 16949 shuruudaha raadinta si aad uga fogaato ganaaxyada cirka sare 4 ~ 8 bilood

Qalabka caafimaadka Maaraynta dufcaddii agabka ee Adag La kulan u hoggaansanaanta FDA/GMP oo yaree khataraha hanti dhawrka 6-12 bilood

Warshadaha militariga/aerospace Lama ogola isku darka agabka 100% ka hortagga qaladka si loo hubiyo kalsoonida sare 12 bilood+

4. Isbarbardhigga faa'iidooyinka dhaqaale ee hababka dhaqanka

Tilmaamayaasha Beddelka Walaxda Qalad-caddaynta Quudinta Walaxda Saamaynta hagaajinta

Wakhtiga beddelka walxaha 30 ilbiriqsi ~ 2 daqiiqo/wakhti ≤5 ilbiriqsi/wakhti Waxtarka ayaa kordhay 24 jeer

Itimaalka walxaha khaldan 0.1% ~ 0.5% 0% Khatarta ayaa hoos loo dhigay 100%

Celcelis ahaan khasaaraha bishiiba 50 saacadood 0 saacadood Badbaadiya 50 saacadood/bishii

Iskaraabka sannadlaha ah qiimihiisu waa 500,000 ~ 2 milyan yuan ≤50,000 yuan Keydi wax ka badan 90%

V. jihada hagaajinta mustaqbalka

Kormeerka tayada AI: Si toos ah u aqoonso cilladaha walxaha (sida qallafsanaanta iyo jebinta) iyada oo loo marayo barashada mashiinka.

Dayactirka saadaalinta: La soco xidhashada qaybaha qalabka muhiimka ah oo ka dig guuldarrooyinka hore.

Mataanaha dhijitaalka ah: Ku ekaysii habka wax-ku-helidda agabka jawiga casriga ah oo hagaaji cabbirrada.

Soo koobid: waa maxay sababta loo isticmaalo?

Mashiinka qaadashada qaladka SMT ma aha oo kaliya qalab wax ku ool ah, laakiin sidoo kale qalabka asaasiga ah ee xakamaynta tayada. Qiimaheeda waxa lagu soo koobi karaa sidatan:

✅ Cillad-caddaynta → Ka fogow malaayiinta khasaaraha tayada leh

✅ Badbaadiso xoogga shaqaalaha → Yaree kharashyada hawlgalka ee muddada dheer

✅ Hagaajinta waxtarka → Gaabi wareegga dhalmada oo kordhi awoodda wax-soo-saarka

✅ Raadinta → Ka soo bax shuruudaha u hoggaansanaanta warshadaha

Shirkadaha raadinaya wax-soo-saarka eber-cilad-darrada ah iyo isbeddelka caqliga leh, qalabkani wuxuu noqday "qaabaynta caadiga ah" ee khadadka wax-soo-saarka SMT.