smt enkola ya auto splicing

Lwaki okozesa ekyuma ekifuna ebintu ebiziyiza ensobi ebya SMT? Okwekenenya enkizo enkulu

Mu kukola SMT (surface mount technology), ensobi z’ebintu n’obudde bw’okukyusakyusa ebintu ze nsonga bbiri enkulu ezikosa obulungi n’omutindo. SMT error-proofing material receiving machine fundamentally egonjoola ebizibu bino okuyita mu automatic material receiving + intelligent error-proofing tekinologiya. Wammanga ze mpisa zaayo ezitasobola kukyusibwa n’emigaso gyayo egy’enjawulo:

1. Gonjoola ensonga eziruma amakolero: Lwaki kiteekwa okukozesebwa?

Enkyukakyuka mu bintu mu ngalo etera okuvaamu ensobi

Enkyukakyuka mu bintu eby’ennono mu ngalo yeesigamye ku omukozi okukebera ebikozesebwa mu maaso, ekitera okubeera n’ebintu ebikyamu olw’obukoowu oba obulagajjavu (nga 0805 ekyusiddwamu 0603), ekivaamu obuzibu mu kibinja (nga resistors/capacitors enkyamu ku motherboards z’essimu).

Omusango: Ekkolero ly’ebyuma by’emmotoka lyaleetedde PCBA 10,000 okuddamu okukolebwako olw’ebintu ebikyamu, ne zifiirwa Yuan ezisoba mu 500,000.

Obulung’amu obutono obw’obudde bw’okuyimirira olw’enkyukakyuka mu bintu

Okukyusa ebintu mu ngalo kyetaagisa ekyuma ekiteeka okuyimirira, ekitwala sekondi 30 okutuuka ku ddakiika 2 buli mulundi. Bwe kibalirirwa okusinziira ku nkyukakyuka 100 ez’ebintu buli lunaku, okufiirwa essaawa z’okukola buli mwezi kusukka essaawa 50.

Okulondoola ebintu okuzibu

Okuwandiika mu ngalo ebitundu by’ebitereke by’ebintu kitera okuvaamu ensobi, era tekisoboka kuzuula mangu akakwate akavunaanyizibwa ng’ebizibu by’omutindo bibaawo.

2. Ebirungi ebikulu eby’ekyuma ekifuna ebintu ebiziyiza ensobi

1. 100% okumalawo obulabe bw’ebintu ebikyamu

Okukakasa mu ngeri ey’amagezi: Sikaani amawulire agakwata ku tter y’ebintu mu ngeri ey’otoma ng’oyita mu bbaakoodi/RFID, gageraageranya ne BOM mu nkola ya MES, era amangu ago alamu n’oggalawo singa gaba tegakwatagana.

Enteekateeka etali ya busirusiru: Wagira "okukakasa emirundi esatu" (okukozesa enkoodi z'ebintu + ekibinja + okunnyonnyola) okwewala ensobi z'okuyingira mu nsonga z'abantu.

2. Okulongoosa enkola y’okufulumya ebintu

Zero downtime material change: Automatically splice ebipya n'ebintu ebikadde tapes, ekyuma okuteeka tekyetaagisa kuyimirira, era okutwalira awamu ebyuma efficiency (OEE) erongooseddwa ne 15% ~ 30%.

Okuddamu amangu: Obudde bw’okukyusa ebintu bukendeezebwa okuva ku ddakiika 1 mu ngalo okutuuka mu sikonda 5, ekisaanira ebyuma ebiteeka ku sipiidi ey’amaanyi (nga Fuji NXT okuteeka obubonero 100,000 buli ssaawa).

3. Okukendeeza ku nsaasaanya okutwalira awamu

Okukendeeza ku muwendo gw’ebisasiro: Omulimu gw’okuziyiza ensobi gusobola okwewala okusasika kw’ekibinja kyonna olw’ebintu ebikyamu. Okusinziira ku biwandiiko by’amakolero ebya wakati, okukekkereza ku nsaasaanya buli mwaka kusukka obukadde bwa Yuan 1 (okubalirirwa okusinziira ku kukola buli mwezi okwa PCBA obukadde 1).

Manpower saving: 1 ekyuma kisobola okukyusa 2 ~ 3 operators, naddala esaanira amakolero amagezi nga 24-essaawa okufulumya.

4. Okutuuka ku kulondoola okujjuvu

Okuwandiika data mu ngeri ey’otoma: amawulire ng’obudde bw’okufuna ebintu, omukozi, ekibinja ky’ebintu, n’ebirala gateekebwa ku MES mu kiseera ekituufu okuwagira okulondoola omutindo (nga FDA 21 CFR Part 11 okugoberera okwetaagisa mu mulimu gw’ebyuma eby’obujjanjabi).

5. Obutuufu obw’amaanyi n’obutebenkevu

±0.1mm splicing obutuufu: okukakasa okuteekebwa okutebenkera kwa 0201, 01005 micro ebitundu ne precision ICs nga QFN / BGA.

Adaptive compatibility: ewagira obugazi obw'enjawulo obwa 8mm ~ 24mm tapes, era esobola okukwata ebintu eby'enjawulo nga tapes, paper tapes, ne black tapes.

3. Ensonga eza bulijjo ez’okukozesa n’okwekenneenya okuddamu

Ensonga Ekizibu Omuwendo gw’omugabi w’ebintu ebitaliimu nsobi Enzirukanya y’okudda kw’ensimbi

Consumer electronics Enkyukakyuka mu bintu enfunda eziwera, ebintu ebikyamu bivaako okwemulugunya kwa bakasitoma Error-proof material + automatic material feeding, yield increased by 2% ~ 5% 3 ~ 6 months

Ebyuma by’emmotoka Zero ebyetaago by’obulema, ebikozesebwa ebikyamu = akabi k’okujjukira Tuukirize ebisaanyizo bya IATF 16949 okulondoola okwewala engassi ezigenda mu bbanga emyezi 4 ~ 8

Ebikozesebwa mu by’obujjanjabi Enzirukanya enkakali ey’ekibinja ky’ebintu Tuukirira okugoberera FDA/GMP n’okukendeeza ku bulabe bw’okubala ebitabo emyezi 6 ~ 12

Amakolero g’amagye/eby’omu bbanga Tewali kutabula bintu kukkirizibwa 100% okuziyiza ensobi okukakasa okwesigika okw’amaanyi emyezi 12+

4. Okugeraageranya emigaso gy’ebyenfuna egy’enkola ez’ennono

Ebiraga Enkyukakyuka y’ebintu mu ngalo Ekyuma ekigabula ebintu ekiziyiza ensobi Improvement effect

Obudde bw'okukyusa ebintu 30 seconds~2 minutes/time ≤5 seconds/time Obulung'amu bweyongera emirundi 24

Obuyinza bw'ebintu ebikyamu 0.1%~0.5% 0% Obulabe bukendeezeddwa 100%

Okufiirwa wakati w’obudde obw’okuyimirira buli mwezi essaawa 50 essaawa 0 Kekkereza essaawa 50/omwezi

Omwaka ebisasiro bigula 500,000 ~ obukadde 2 yuan ≤50,000 yuan Save more than 90%

V. Obulagirizi bw’okulongoosa mu biseera eby’omu maaso

Okukebera omutindo gwa AI: Okuzuula mu ngeri ey’otoma obulema bw’ebintu (nga okukyukakyuka n’okumenya) ng’oyita mu kuyiga kw’ebyuma.

Okuddaabiriza okuteebereza: Londoola okwambala kw’ebitundu by’ebyuma ebikulu era olabule nga bukyali ku kulemererwa.

Digital twin: Koppa enkola y’okufuna ebintu mu mbeera ey’omubiri (virtual environment) era olongoose parameters.

Mu bufunze: Lwaki kiteekwa okukozesebwa?

Ekyuma kya SMT ekifuna ebintu ebiziyiza ensobi si kye kimu ku bikozesebwa mu kukola obulungi, naye era kye kyuma ekikulu eky’okulondoola omutindo. Omuwendo gwayo guyinza okufunzibwa bwe guti:

✅ Okuziyiza ensobi → Weewale obukadde n’obukadde bw’okufiirwa omutindo

✅ Okukekkereza abakozi → Okukendeeza ku nsaasaanya y’emirimu ey’ekiseera ekiwanvu

✅ Okulongoosa obulungi → Funza enzirukanya y’okutuusa ebintu n’okwongera ku busobozi bw’okufulumya

✅ Okulondoola → Tuukirize ebisaanyizo by’okugoberera amakolero eby’omulembe

Ku kkampuni ezigoberera okufulumya okutaliimu buzibu n'okukyusa mu ngeri ey'amagezi, ekyuma kino kifuuse "ensengeka ey'omutindo" eya layini z'okufulumya SMT.