smt auto splicing system

Chifukwa chiyani mumagwiritsa ntchito makina olandirira zolakwika a SMT? Kusanthula kwabwino kwapakati

Pakupanga kwa SMT (surface mount technology), zolakwika zakuthupi ndi nthawi yosinthira zinthu ndizinthu ziwiri zazikulu zomwe zimakhudza bwino komanso magwiridwe antchito. Makina olandirira zolakwika a SMT amathetsa mavutowa kudzera muukadaulo wolandila + wanzeru wotsimikizira zolakwika. Zotsatirazi ndi zomwe sizingasinthidwe ndi mapindu ake:

1. Konzani zopweteka zamakampani: Chifukwa chiyani ziyenera kugwiritsidwa ntchito?

Kusintha kwa zinthu pamanja kumakhala kolakwika

Kusintha kwazinthu zapamanja kumadalira wogwiritsa ntchito kuti ayang'ane zida, zomwe zimakonda kukhala ndi zinthu zolakwika chifukwa cha kutopa kapena kusasamala (monga 0805 m'malo mwa 0603), zomwe zimabweretsa kuwonongeka kwa batch (monga zopinga zolakwika / ma capacitor pamabodi amafoni am'manja).

Mlandu: Fakitale yamagetsi yamagalimoto idapangitsa ma PCBA 10,000 kukonzedwanso chifukwa cha zida zolakwika, ndikutayika kwa yuan yopitilira 500,000.

Kutsika kwachangu kwa nthawi yocheperako pakusintha kwazinthu

Kusintha kwa zinthu pamanja kumafuna kuti makina oyika ayimitsidwe, zomwe zimatenga masekondi 30 mpaka mphindi 2 nthawi iliyonse. Kuwerengera kutengera kusintha kwa zinthu 100 patsiku, kutayika kwa mwezi uliwonse kwa maola ogwirira ntchito kumapitilira maola 50.

Zovuta zakuthupi traceability

Kujambulira pamanja kwa ma tray batch kumakonda kulakwitsa, ndipo ndizosatheka kupeza ulalo wodalirika pakachitika zovuta.

2. Ubwino waukulu wa makina olandirira zolakwika zotsimikizira zinthu

1. 100% kuchotsa chiopsezo cha zipangizo zolakwika

Chitsimikizo chanzeru: Jambulani zokha zidziwitso za tray kudzera pa barcode/RFID, fanizirani ndi BOM mudongosolo la MES, ndipo nthawi yomweyo ma alarm ndikutseka ngati sizikugwirizana.

Kapangidwe kaumboni wopusa: Thandizani "kutsimikizira katatu" (coding + batch + specifications) kuti mupewe zolakwika zolowererapo za anthu.

2. Kupititsa patsogolo kupanga bwino

Kusintha kwa zinthu za Zero downtime: Gwirizanitsani zokha matepi atsopano ndi akale, makina oyika safunikira kuyimitsidwa, ndipo kugwiritsa ntchito bwino zida zonse (OEE) kumapangidwa bwino ndi 15% ~ 30%.

Yankho lofulumira: Nthawi yosintha zinthu imafupikitsidwa kuchokera pa 1 mphindi pamanja mpaka mkati mwa masekondi 5, omwe ali oyenera makina oyika othamanga kwambiri (monga Fuji NXT kuyika 100,000 mfundo pa ola).

3. Kuchepetsa ndalama zonse

Chepetsani kuchuluka kwa zinyalala: Ntchito yotsimikizira zolakwika imatha kupewa kuchotsedwa kwa batch yonse chifukwa cha zinthu zolakwika. Malinga ndi kuchuluka kwamakampani, ndalama zomwe zasungidwa pachaka zimaposa 1 miliyoni yuan (zowerengeka potengera kupanga ma PCBA 1 miliyoni pamwezi).

Kupulumutsa anthu: Chida chimodzi chingalowe m'malo mwa 2 ~ 3 ogwira ntchito, makamaka oyenera mafakitale anzeru omwe amapanga maola 24.

4. Kukwaniritsa kutsatira kwathunthu

Jambulani data yokha: zidziwitso monga nthawi yolandirira zinthu, woyendetsa, gulu lazinthu, ndi zina zambiri zimakwezedwa ku MES munthawi yeniyeni kuti zithandizire kutsatiridwa kwamtundu (monga kutsata kwa FDA 21 CFR Gawo 11 lofunidwa ndi makampani azamagetsi azachipatala).

5. Kulondola kwambiri ndi kukhazikika

± 0.1mm splicing kulondola: kuonetsetsa okhazikika bata 0201, 01005 yaying'ono zigawo zikuluzikulu ndi mwatsatanetsatane ICs monga QFN/BGA.

Kugwirizana kosinthika: kumathandizira m'lifupi mwake 8mm ~ 24mm matepi, ndipo imatha kunyamula zida zapadera monga matepi, matepi amapepala, ndi matepi akuda.

3. Zochitika zenizeni zogwiritsira ntchito ndi kusanthula kubwerera

Scenario Vuto Kuchuluka kwa zinthu zophatikizira zolakwika Zobweza ndalama

Zipangizo zamagetsi za ogula Kusintha kwa zinthu pafupipafupi, zinthu zolakwika kumabweretsa madandaulo amakasitomala + Zosavomerezeka + kudyetsa zinthu zokha, zokolola zawonjezeka ndi 2% ~ 5% 3 ~ 6 miyezi

Zamagetsi zamagalimoto Zofunikira paziwongolero, zida zolakwika = kukumbukira zoopsa Kukwaniritsa zofunikira za IATF 16949 kuti mupewe chindapusa chakumwamba 4 ~ 8 miyezi

Zida zachipatala Kuwongolera kwa batch yazinthu Kukumana ndi kutsata kwa FDA/GMP ndikuchepetsa zoopsa zowunikira miyezi 6-12

Makampani ankhondo / zakuthambo Palibe kusakaniza kwa zida komwe kumaloledwa 100% kupewa zolakwika kuti zitsimikizire kudalirika kwakukulu kwa miyezi 12+

4. Kuyerekeza phindu lachuma la njira zachikhalidwe

Zolozera Kusintha kwazinthu zapamanja Zolakwika-umboni wazinthu zowonjezera Kuwongolera bwino

Kusintha kwazinthu nthawi 30 masekondi ~ 2 mphindi / nthawi ≤5 masekondi / nthawi Kuchita bwino kumawonjezeka nthawi 24

Kuthekera kwa zinthu zolakwika 0.1%~0.5% 0% Zowopsa zachepetsedwa ndi 100%

Kutayika kwapakati pamwezi ndi maola 50 maola 0 Sungani maola 50/mwezi

Zotsalira pachaka zimawononga 500,000 ~ 2 miliyoni yuan ≤50,000 yuan Sungani kuposa 90%

V. Kuwongolera kwamtsogolo

Kuyang'anira khalidwe la AI: Dziwitsani zofooka zakuthupi (monga mapindikidwe ndi kusweka) kupyolera mu kuphunzira pamakina.

Kukonzekera molosera: Yang'anirani kavalidwe ka zida zazikulu ndikuchenjeza za kulephera pasadakhale.

Digital mapasa: Tsanzirani njira yolandirira zinthu m'malo enieni ndikuwongolera magawo.

Chidule: Chifukwa chiyani chiyenera kugwiritsidwa ntchito?

Makina olandirira zolakwika a SMT si chida chokhacho chothandizira, komanso chida chofunikira pakuwongolera khalidwe. Mtengo wake ukhoza kufotokozedwa mwachidule motere:

✅ Kutsimikizira zolakwika → Pewani mamiliyoni akutayika kwabwino

✅ Sungani antchito → Chepetsani ndalama zogwiritsira ntchito nthawi yayitali

✅ Kupititsa patsogolo luso → Kufupikitsa nthawi yoperekera ndikuwonjezera mphamvu yopanga

✅ Kutsatiridwa → Kukwaniritsa zofunika pakutsata makampani apamwamba

Kwa makampani omwe akufuna kupanga zero-defect ndi kusintha kwanzeru, zida izi zakhala "zokhazikika" za mizere yopanga ma SMT.