sisitemu ya sisitemu

Kuki ukoresha imashini yakira SMT yibikoresho? Isesengura ryibanze

Mubikorwa bya SMT (hejuru yububiko bwa tekinoroji), amakosa yibintu hamwe nimpinduka zigihe cyo hasi nibibazo bibiri byingenzi bigira ingaruka kumikorere no mubwiza. SMT yibikoresho byerekana imashini yakira imashini ikemura muburyo bwibibazo ikoresheje ibikoresho byikora byakira + tekinoroji yubwenge yerekana amakosa. Ibikurikira nindangagaciro zidasubirwaho ninyungu zihariye:

1. Gukemura ingingo zibabaza inganda: Kuki igomba gukoreshwa?

Guhindura ibikoresho byintoki bikunze kwibeshya

Guhindura ibikoresho byamaboko gakondo bishingiye kumukoresha kugirango agenzure neza ibikoresho, bikunda kugaragara nabi kubera umunaniro cyangwa uburangare (nka 0805 byasimbuwe na 0603), bikavamo inenge zicyiciro (nka résistoriste / capacator zitari nziza kubibaho bya terefone igendanwa).

Ikiburanwa: Uruganda rukora ibikoresho bya elegitoroniki rwatumye PCBAs 10,000 zongera gukorwa kubera ibikoresho bitari byiza, igihombo kirenga 500.000.

Ubushobozi buke bwigihe cyo guhindura ibintu

Guhindura ibikoresho byintoki bisaba imashini ishyira ihagarikwa, bifata amasegonda 30 kugeza kuminota 2 buri mwanya. Kubara ukurikije impinduka 100 zifatika kumunsi, gutakaza buri kwezi kumasaha yakazi arenga amasaha 50.

Gukurikirana ibintu bigoye

Kwandika intoki yibikoresho bya tray bikunda kwibeshya, kandi ntibishoboka kumenya byihuse guhuza inshingano mugihe ibibazo byubuziranenge bibaye.

2. Ibyiza byingenzi byimashini yakira imashini yakira

1. 100% bikuraho ingaruka zibikoresho bitari byo

Igenzura ryubwenge: Bikora mu buryo bwikora amakuru yamakuru ya tray ukoresheje barcode / RFID, gereranya na BOM muri sisitemu ya MES, hanyuma uhite utabaza hanyuma uhagarike niba bidahuye.

Igishushanyo-cyerekana ibicucu: Shyigikira "kugenzura gatatu" (coding material + batch + ibisobanuro) kugirango wirinde amakosa yo gutabara abantu.

2. Kunoza umusaruro

Impinduka zeru zeru: Guhindura mu buryo bwikora kaseti nshya kandi ishaje, imashini ishyira ntikeneye guhagarara, kandi ibikoresho rusange (OEE) byatejwe imbere 15% ~ 30%.

Igisubizo cyihuse: Igihe cyo guhindura ibintu kigabanywa kuva kumunota 1 nintoki kugeza mumasegonda 5, bikwiranye nimashini zihuta zihuta (nka Fuji NXT gushyira amanota 100.000 kumasaha).

3. Kugabanya ibiciro muri rusange

Kugabanya igipimo cyakuweho: Igikorwa cyo kwerekana amakosa kirashobora kwirinda gusiba icyiciro cyose kubera ibikoresho bitari byo. Dukurikije imibare mpuzandengo yinganda, amafaranga yo kuzigama yumwaka arenga miriyoni 1 (ubarwa ukurikije umusaruro wa buri kwezi wa miliyoni 1 PCBAs).

Kuzigama abakozi: igikoresho 1 kirashobora gusimbuza 2 ~ 3 abakoresha, cyane cyane kibereye inganda zubwenge nibikorwa byamasaha 24.

4. Kugera kumurongo wuzuye

Mu buryo bwikora wandike amakuru: amakuru nkigihe cyo kwakira ibikoresho, uyikoresha, icyiciro cyibikoresho, nibindi byoherejwe kuri MES mugihe nyacyo kugirango bishyigikire ubuziranenge (nka FDA 21 CFR Igice cya 11 kubahiriza ibisabwa ninganda za elegitoroniki yubuvuzi).

5. Ibisobanuro byuzuye kandi bihamye

.1 0.1mm gutondeka neza: menya neza ko 0201, 01005 yibice bito bito hamwe na IC bisobanutse nka QFN / BGA.

Guhuza n'imihindagurikire y'ikirere: ishyigikira ubugari butandukanye bwa 8mm ~ 24mm, kandi irashobora gukoresha ibikoresho byihariye nka kaseti, kaseti, na kaseti y'umukara.

3. Ibisanzwe byo gusaba no gusesengura kugaruka

Ikibazo Ikibazo Agaciro k'ibikoresho-bitanga ibikoresho bigaburira ishoramari kugaruka

Ibikoresho bya elegitoroniki byabaguzi Guhindura ibintu kenshi, ibikoresho bitari byo biganisha ku bakiriya bitotombera Ibikoresho bitarimo amakosa + kugaburira ibikoresho byikora, umusaruro wiyongereyeho 2% ~ 5% 3 ~ 6

Imashini zikoresha ibikoresho bya elegitoroniki Zeru zisabwa, ibikoresho bitari byo = kwibutsa ibyago Wuzuze ibisabwa na IATF 16949 kugirango ukurikirane amande menshi yo mu kirere amezi 4 ~ 8

Ibikoresho byubuvuzi Gucunga ibikoresho bikomeye Guhura na FDA / GMP no kugabanya ingaruka zubugenzuzi amezi 6 ~ 12

Inganda za gisirikare / icyogajuru Nta kuvanga ibikoresho byemewe gukumira 100% amakosa kugirango yizere neza amezi 12 +

4. Kugereranya inyungu zubukungu zuburyo gakondo

Ibipimo Byerekana intoki Ibikoresho byahinduwe Ikosa-ritanga ibikoresho byo kugaburira Ingaruka nziza

Guhindura ibikoresho umwanya amasegonda 30 ~ iminota 2 / isaha ≤5 amasegonda / igihe Ubushobozi bwiyongereyeho inshuro 24

Ibishoboka byibintu bitari 0.1% ~ 0.5% 0% Ibyago byagabanutseho 100%

Ugereranije buri kwezi gutakaza amasaha 50 amasaha 0 Uzigame amasaha 50 / ukwezi

Ibisigazwa byumwaka byatwaye 500.000 ~ miliyoni 2 Yuan 50.000 Yuan Kubika ibirenga 90%

V. Icyerekezo cyo kuzamura ejo hazaza

Kugenzura ubuziranenge bwa AI: Menya mu buryo bwikora inenge yibintu (nka deformation na breakage) ukoresheje imashini.

Guteganya guteganya: Kurikirana imyambarire yibikoresho byingenzi kandi uburire kunanirwa hakiri kare.

Impanga ya Digital: Gereranya uburyo bwo kwakira ibikoresho mubidukikije kandi uhindure ibipimo.

Incamake: Kuki igomba gukoreshwa?

Imashini yakira amakosa ya SMT ntabwo ari igikoresho cyiza gusa, ahubwo nibikoresho byingenzi byo kugenzura ubuziranenge. Agaciro kayo gashobora kuvunagurwa muburyo bukurikira:

Ing Kugaragaza amakosa → Irinde amamiriyoni yatakaye

✅ Zigama abakozi → Kugabanya ibiciro byigihe kirekire byo gukora

Kunoza imikorere → Gabanya uburyo bwo gutanga no kongera umusaruro

Ce Gukurikirana → Kuzuza ibisabwa byo mu rwego rwo hejuru ibisabwa

Ku masosiyete akurikirana umusaruro wa zeru no guhindura ubwenge, ibi bikoresho byahindutse "ibipimo bisanzwe" byumurongo wa SMT.