smt auto splicing inkqubo

Kutheni usebenzisa umatshini wokuqinisekisa iimpazamo we-SMT? Uhlalutyo lwenzuzo engundoqo

Kwimveliso ye-SMT (i-teknoloji ye-surface mount), iimpazamo eziphathekayo kunye nexesha lokutshintsha izinto eziphathekayo yimiba emibini ephambili echaphazela ukusebenza kakuhle kunye nomgangatho. Izixhobo zokuqinisekisa iimpazamo ze-SMT zokufumana umatshini ngokusisiseko zisombulula ezi ngxaki ngokufumana imathiriyeli ezenzekelayo + itekhnoloji yobungqina bempazamo obukrelekrele. Oku kulandelayo ngamaxabiso ayo angenakuthathelwa indawo kunye neenzuzo ezithile:

1. Sombulula iintlungu kushishino: Kutheni kufuneka isetyenziswe?

Ukutshintsha kwezinto eziphathekayo kuthande ukuba neempazamo

Ukutshintsha kwezinto eziphathekayo zemveli kuxhomekeke kumqhubi ukuba akhangele izinto ezibonakalayo, ezithandwa kwizinto ezingalunganga ngenxa yokudinwa okanye ukungakhathali (ezifana ne-0805 endaweni ye-0603), okukhokelela kwiziphene zebhetshi (ezifana nezichasi ezingalunganga / ii-capacitors kwii-motherboards zefowuni ephathwayo).

Ityala: Umzi-mveliso we-automotive electronics wabangela ukuba ii-PCBA eziyi-10,000 ziphinde zisetyenzwe ngenxa yezinto ezingafanelekanga, ngelahleko engaphezulu kwe-500,000 yeyuan.

Ukusebenza okuphantsi kwexesha lokunciphisa utshintsho lwezinto eziphathekayo

Ukutshintsha kwezinto eziphathekayo kufuna ukuba umatshini wokubeka umiswe, othatha imizuzwana engama-30 ukuya kwimizuzu emi-2 ngexesha ngalinye. Kubalwa ngokusekelwe kwiinguqu ze-100 eziphathekayo ngosuku, ilahleko yenyanga yeeyure zokusebenza idlula iiyure ze-50.

Ukulandeleka kwezinto ezinzima

Ukurekhodwa kwencwadi yeebhetshi zetreyi kuxhomekeke kwiimpazamo, kwaye akunakwenzeka ukuba ufumane ngokukhawuleza ikhonkco elinoxanduva xa kuvela iingxaki zomgangatho.

2. Eyona nto iluncedo kumatshini wokufumana impazamo yobungqina bempazamo

1. I-100% isuse umngcipheko wezinto ezingalunganga

Ukuqinisekiswa okuhlakaniphile: Skena ngokuzenzekelayo ulwazi lwetreyi yezinto ngebhakhowudi / RFID, thelekisa kunye ne-BOM kwinkqubo ye-MES, kwaye ngokukhawuleza i-alamu kwaye ivale ukuba ayihambelani.

Uyilo lobungqina besidenge: Inkxaso "yokuqinisekiswa kathathu" (ikhowudi yezinto eziphathekayo + ibhetshi + ukucaciswa) ukuphepha iimpazamo zokungenelela kwabantu.

2. Ukuphucula ukusebenza kakuhle kwemveliso

I-Zero yokutshintsha izinto eziphathekayo: Ukudibanisa ngokuzenzekelayo iiteyiphu zezinto ezintsha kunye ezindala, umatshini wokubeka awufuni ukuyeka, kunye nokusebenza kakuhle kwezixhobo (OEE) kuphuculwe nge-15% ~ 30%.

Ukuphendula ngokukhawuleza: Ixesha lokutshintsha izinto eziphathekayo lifutshane ukusuka kwi-1 iminithi ngesandla ukuya kwi-5 imizuzwana, efanelekileyo kumatshini wokubeka i-high-speed (njengokubekwa kwe-Fuji NXT 100,000 amaphuzu ngeyure).

3. Ukunciphisa iindleko zizonke

Ukunciphisa isantya se-scrap: Umsebenzi wokuqinisekisa iimpazamo unokuphepha ukuchithwa kwebhetshi yonke ngenxa yezinto ezingalunganga. Ngokutsho kwedatha ye-avareji yoshishino, ukugcinwa kweendleko zonyaka kudlula i-yuan yezigidi ezi-1 (ezibalwe ngokusekelwe kwimveliso yenyanga ye-PCBA ye-1 yezigidi).

Ukugcinwa kwabasebenzi: Isixhobo esi-1 sinokuthatha indawo ye-2 ~ 3 yabaqhubi, ngakumbi ezifanelekileyo kwiifektri ezihlakaniphile kunye nemveliso yeeyure ezingama-24.

4. Ukuzuza ukulandeleka ngokupheleleyo

Ukurekhoda idatha ngokuzenzekelayo: ulwazi olufana nexesha lokufumana imathiriyeli, umqhubi, ibhetshi yempahla, njl.njl. ifakwe kwi-MES ngexesha lokwenyani ukuxhasa ukulandeleka komgangatho (okufana ne-FDA 21 CFR iSigaba se-11 sokuthotyelwa okufunwa lishishini le-elektroniki yezonyango).

5. Ukuchaneka okuphezulu kunye nokuzinza

± 0.1mm ukuchaneka splicing: ukuqinisekisa ukuzinza onyukayo 0201, 01005 amacandelo micro kunye ICs ezichanekileyo ezifana QFN/BGA.

Ukuhambelana kwe-Adaptive: ixhasa ububanzi obuhlukeneyo be-8mm ~ 24mm iiteyiphu, kwaye inokuphatha izixhobo ezikhethekileyo ezifana neeteyiphu, iiteyiphu zephepha, kunye neeteyiphu ezimnyama.

3. Iimeko zesicelo esiqhelekileyo kunye nohlalutyo lwembuyekezo

Imeko yeNgxaki Ixabiso lesixhobo sokuqinisekisa iimpazamo Umjikelo wembuyekezo yotyalo-mali

Ii-electronics zabathengi Ukutshintsha rhoqo izinto, izinto ezingalunganga zikhokelela kwizikhalazo zabathengi Izinto ezinobungqina bempazamo + ukutya okuzenzekelayo, isivuno sonyuke nge-2% ~ 5% 3 ~ 6 iinyanga

Iimfuno ze-elektroniki zemoto Zero isiphene, izixhobo ezingalunganga = khumbula umngcipheko Dibana ne-IATF 16949 iimfuno zokulandeleka ukunqanda izohlwayo eziphezulu ze-4 ~ 8 iinyanga

Izixhobo zonyango Ulawulo lwebhetshi yezinto ezingqongqo Dibana ne-FDA/GMP ukuthotyelwa kunye nokunciphisa umngcipheko wophicotho-zincwadi kwiinyanga ezi-6 ~ 12

Umzi-mveliso womkhosi/i-aerospace Akukho kuxutywa kwezixhobo kuvunyelwe i-100% yokuthintela iimpazamo ukuqinisekisa ukuthembeka okuphezulu kweenyanga ezili-12+

4. Ukuthelekiswa kweenzuzo zoqoqosho kwiindlela zemveli

Izalathisi Utshintsho lwemathiriyeli Manual-Impazamo-zingqina impazamo Isiphumo sokuphucula

Ixesha lokutshintsha izinto eziphathekayo 30 imizuzwana ~ 2 imizuzu / ixesha ≤5 imizuzwana / ixesha Ukusebenza kakuhle kunyuke ngamaxesha angama-24

Ubunokwenzeka bezinto ezingalunganga 0.1%~0.5% 0% Umngcipheko uncitshiswe nge-100%

I-avareji yenyanga yelahleko yexesha lokuphumla iiyure ezingama-50 0 iiyure Gcina iiyure ezingama-50/ngenyanga

Iindleko ezilahliweyo zonyaka 500,000~2 yezigidi zeeyuan ≤50,000 yuan Gcina ngaphezulu kwe 90%

V. Isikhokelo sophuculo lwexesha elizayo

Ukuhlolwa komgangatho we-AI: Ukuchonga ngokuzenzekelayo iziphene zezinto (ezifana ne-deformation kunye nokuphuka) ngokufunda ngomatshini.

Ugcino oluqikelelweyo: Ukubeka iliso ekunxityweni kwezixhobo eziphambili kwaye ulumkise ngokusilela kwangaphambili.

Iwele leDijithali: Lingisa inkqubo yokufumana imathiriyeli kwindawo ebonakalayo kunye nokwandisa iiparamitha.

Isishwankathelo: Kutheni kufuneka isetyenziswe?

Umatshini wokufumana impazamo ye-SMT ayiyona nje isixhobo esisebenzayo, kodwa nesixhobo esisisiseko sokulawula umgangatho. Ixabiso layo lingashwankathelwa ngolu hlobo lulandelayo:

✅ Ukuthintela iimpazamo → Phepha izigidi zelahleko esemgangathweni

✅ Gcina abasebenzi → Ukunciphisa iindleko zokusebenza zexesha elide

✅ Ukuphucula ukusebenza kakuhle → Ucutha umjikelo wonikezelo kunye nokwandisa umthamo wemveliso

✅ Ukulandeleka → Ukuhlangabezana neemfuno zokuthotyelwa kweshishini

Kwiinkampani ezilandela imveliso ye-zero-isiphene kunye nokuguqulwa kwengqondo, esi sixhobo siye saba "ubumbeko oluqhelekileyo" lwemigca yemveliso ye-SMT.