Siemens SIPLACE D1 kyuma kya sipiidi ya waggulu, ekituufu ennyo mu modular placement machine esaanira okukola ebyuma eby’amaanyi ebya wakati n’eby’amaanyi (nga ebyuma ebikozesebwa, ebyuma by’emmotoka, ebyuma by’empuliziganya, n’ebirala). Ekozesa tekinologiya ow’omulembe ow’okufuga entambula n’enkola z’okulaba okuteeka obulungi era mu butuufu ebitundu bya SMD eby’enjawulo (nga resistors, capacitors, ICs, n’ebirala).
Ensibuko y’Ekika:
Siemens SIPLACE series kati ya ASM Assembly Systems (wansi wa ASMPT Group), naye ebyuma bino bikyakozesa akabonero ka "SIPLACE".
D1 series y’emu ku byuma bya Siemens eby’okuteeka ebintu mu bifo eby’enjawulo, ebimanyiddwa olw’embiro zaayo ez’amaanyi, okukyukakyuka n’okutebenkera.
2. Enkola y’emirimu
2.1 Enkola y’emirimu enkulu
PCB Positioning: PCB eyingira mu kyuma ng’eyita mu conveyor belt era n’enyweza ekyuma ekikwata.
Okulonda Ebitundu: Omutwe gw’okuteeka gulonda ebitundu okuva mu feeder.
Okupima okulaba: Kkamera ez’obulungi obw’amaanyi (ICM/FCM) zizuula ekifo ky’ekitundu, enkoona n’okukyama mu sayizi.
Precision Placement: Mota ya linear evuga omutwe gw’okuteeka okuteeka obulungi ekitundu mu kifo ekiragiddwa ku PCB.
Enkola ya cyclic: Ddamu enkola eyo waggulu okutuusa ng’olubaawo lwonna luteekeddwa.
2.2 Tekinologiya omukulu
Linear motor drive: obutuufu bw’okuteeka nanometer (±25μm @3σ).
Flying centering (Fly Vision): ebitundu bipima nga bitambula okwongera ku sipiidi y’okussaako.
Enkola y’okuliisa ey’amagezi: ewagira enkola z’okuliisa eziwera (omusipi, ttanka, disiki).
3. Ebirungi ebikulu
Enkizo Ennyonnyola
Okuteeka ku sipiidi ey’amaanyi Sipiidi esinga obunene esobola okutuuka ku 50,000 CPH (okusinziira ku nsengeka).
High precision Okuteeka obutuufu ±25μm, okuwagira 01005 ebitundu ebitonotono.
Dizayini ya modulo Emitwe egy’enjawulo egy’okussaako (nga emitwe 12, emitwe 16) n’ennamba z’emmere esobola okuteekebwateekebwa.
Intelligent optimization SIPLACE Pro software ekola otomatika ekkubo ly’okussaako okukendeeza ku budde bw’okukyusa layini.
Okukwatagana okugazi Kuwagira ebitundu 01005 ~ 30mm×30mm okutuukagana ne dizayini za PCB enzibu.
4. Ebintu ebikulu ebirimu
4.1 Ebikozesebwa mu Hardware
Omutwe gw’okuteeka: dizayini ya ntuuyo nnyingi (nga omutwe gw’entuuyo 12), guwagira okukyusa amangu.
Enkola y'okuliisa: esobola okugaziwa okutuuka ku 200+ feeder, ekwatagana ne 8mm ~ 56mm tape.
Enkola y’okulaba:
ICM (Integrated Camera Module): ekozesebwa mu kupima ebitundu.
FCM (Fiducial Camera Module): ekozesebwa okuzuula ekifo ekijuliziddwa PCB.
Okufuga entambula: linear motor + grating ruler, okukakasa sipiidi ya waggulu n'obutuufu obw'amaanyi.
4.2 Ebintu ebikozesebwa mu pulogulaamu
SIPLACE Pro: egaba emirimu gya pulogulaamu, okulongoosa, n’okulondoola.
Enkyukakyuka ya layini mu ngeri ey’amagezi: ewagira okukyusa pulogulaamu mu bwangu era ekendeeza ku budde bw’okuyimirira.
Okwekenenya amawulire: awandiika ebikwata ku kuteekebwawo okusobola okulondoola omutindo.
5. Ebikwata ku nsonga ezimanyiddwa
Ebipimo by’Ekintu
Sipiidi y'okuteeka 30,000 ~ 50,000 CPH
Obutuufu bw’okuteeka ±25μm @3σ
Ebitundu ebiwanvu 01005 ~ 30mm × 30mm
PCB Size Ekitono ennyo 50mm×50mm, Ekisinga obunene 510mm×460mm
Feeder Capacity Maximum 200+ (okusinziira ku nsengeka)
Enkola y'okufuga SIPLACE Pro
6. Ensobi eza bulijjo n’okugonjoola
6.1 Okulemererwa Okulonda Ebitundu
Ebiyinza okuvaako:
Nozzle Okuzibikira/Okwambala
Puleesa ya Vacuum etamala
Okukyusakyusa mu kifo ky’omuliisa
Okugonjoola:
Okwoza oba zzaawo entuuyo.
Kebera ppampu ya vacuum ne payipu y’empewo oba tebiriimu bikulukuta.
Ddamu okupima ekyuma ekigabula.
6.2 Okukyusakyusa mu kuteeka
Ebiyinza okuvaako:
Ensobi mu Kupima Okulaba
Okuteeka PCB mu kifo Si kituufu
Nozzle Z-axis Ensobi mu kuteekawo obugulumivu
Okugonjoola:
Okwoza kkamera era oddemu okupima enkola y’okulaba.
Kebera ekyuma ekikwata PCB n’okutegeera ekifo ekijuliziddwa.
Teekateeka ekigerageranyo ky’obugulumivu bwa Z-axis.
6.3 Alaamu y'ebyuma (nga "motor overload") .
Ensonga eziyinza okubaawo:
Okuzibikira mu byuma (eggaali y’omukka/ebikulukusi ebicaafu ebikulembera) .
Ddereeva okulemererwa
Okugonjoola:
Okwoza n’okusiiga ebitundu ebitambula.
Ddamu okutandika ekyuma. Singa alamu ekyavuga, tuukirira abaagikola okuddaabiriza.
6.4 Ensobi mu pulogulaamu (nga "Program cannot be loaded") .
Ensonga eziyinza okubaawo:
Okwonooneka kwa fayiro za pulogulaamu
Enkaayana z’enkola
Okugonjoola:
Ddamu okutandika pulogulaamu oba ekyuma.
Okuzzaawo pulogulaamu ya backup oba ddamu okuteeka enkola.
7. Ebiteeso ku ndabirira n’okulabirira
Okuddaabiriza buli lunaku:
Okwoza entuuyo y’okusonseka ne lenzi ya kkamera.
Kebera oba puleesa ya vacuum ya bulijjo.
Obudde bw'emirimu egibadde:
Siiga ku ggaali z’omukka ezikulembera ne sikulaapu.
Kebera motor ya feeder stepper.
Okupima buli kiseera:
Kola buli mwezi precision calibration y’omutwe gw’okuteeka n’enkola y’okulaba.
8. Amakolero agakola
Ebyuma ebikozesebwa: amasimu, tabuleti, laptop
Ebyuma ebikozesebwa mu mmotoka: ECU, sensa
Okufuga amakolero: okufuga amakolero motherboard, PLC
Ebikozesebwa mu mpuliziganya: Module za 5G, modulo z’amaaso
9. Mu bufunze
Siemens SIPLACE D1 kyuma kya mutindo gwa waggulu eky’okuteeka ebintu nga kisaanira okukola ebyuma eby’amasannyalaze mu ngeri ey’obutuufu ennyo, nga bitabuddwa bulungi. Dizayini yaayo eya modular, pulogulaamu yaayo ey’okulongoosa mu ngeri ey’amagezi n’omutindo ogutebenkedde bigifuula ebyuma ebikulu mu layini y’okufulumya SMT.
Ebikulu ebiteeso:
Okuddaabiriza buli kiseera kiyinza okukendeeza ku muwendo gw’okulemererwa.
Ku bizibu ebizibu, tukusaba otuukirire abayambi baffe ab’ekikugu.
Okumanya ebisingawo ebikwata ku by’ekikugu oba ebiragiro ebikwata ku kugonjoola ebizibu, laba SIPLACE D1 User Manual oba weebuuze ku mugabi w’ebyuma.